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Is Miller Welder Worth $200?

kellogg

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Joined
Apr 14, 2013
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10
I've been looking for a good used stick welder and I found a Miller Thunderbolt AC/DC welder that's about 20 years old with only about 20 hours on it. Is this a good buy or are there potential problems with older welders like this when I might be able to buy newer Miller Thunderbolt AC/DC for $400 (about 3 years old)?
 
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Garage Dog

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Dec 28, 2012
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FWIW: I have had my AC/DC Thunderbolt for about 28 years without any problems.

I would however actually test the unit you are considering using both AC and DC connectors and vary the output just to be safe.
 

metalmagpie

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Nov 1, 2011
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Seattle
I have owned two Miller Thunderbolt AC/DC machines, and used to recommend them. Especially the older ones which had detachable leads, for cleaner storage. However, those machines do have drawbacks. Their transformers are wound with aluminum, not copper. Also, they have a 20% duty cycle. It's very hard to weld two minutes and then wait eight. The overwhelming temptation is to just go ahead and weld more with it. Which rapidly leads to overheating which can damage the transformers. They still weld, kind of, but not nearly as well. So you really have to be careful buying used.

Nowadays I recommend older Lincoln IdealArc 250 machines. These look a bit like the el cheapo tombstones they sell at the box stores but are much larger. For some reason, they sell very cheaply. I bought mine for $150, for example. And they have copper wound transformers and, with 1/8" rod, you can weld at 100% duty cycle all day long.

metalmagpie
 

c39er

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Mar 23, 2008
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Seattle, Washington
I have a 1982 AC/DC thunderbolt machine. I have used the heck out of it mainly weldinf 1/4" plate. It has a cooling fan in it and welded endlessly with it. I still use it over my XMT 304 on old metal and jobs for deep penetration. It's a good basic stick machine.
 

gorilla

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Dec 13, 2007
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Who the heck still uses stick welders these days?

Real Weldors still use stick..
 

zkling

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Jan 23, 2007
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Who the heck still uses stick welders these days?

Real Weldors still use stick..

No sir, REAL weldors O/A torch weld. Separates the men from the boys :lol_hitti

Who the heck still uses stick welders these days?

Really? Heavy construction, piping, fabrication. Dirty fab, repair work, etc. Lots of it still in use to day. I doubt if it will be replaced in the near future either.

OP, that sounds like a good deal. Just make sure you check over the leads and power cord real well for cracks, cuts or signs of dry rot. Good welding cable is not cheap to replace.
 
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Antique Engine

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Mar 6, 2008
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400
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Azle Texas
This is to Rodhotz....

Maybe in your environment a stick welder is obsolete but tens of thousand of tons of welding rods get burned every year. I'm very proficient is MIG, TIG, O/A and stick and have the equipment to do those processes. Yet, I still burn hundreds of pounds of rod every year. There are plenty of applications where I find it most suitable.
 

Glenn M.

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Aug 8, 2012
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Location
VA/ SWFL
I still burn a few rods every once in awhile. While I have a mig, and oxy-acetylene, and they have their obvious uses, I find that one of the biggest upgrades I've made is to a auto-darkening helmet... Now that was a big help to me.
If that Miller is still functioning properly, I think it would be worth the $200.
 
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