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Is this grind done right?

Grapeking

Member
Joined
Oct 19, 2014
Messages
8
Wife and I moved to a new (to us) home a couple of years ago. The house is about 10 years old and in generally good shape. One issue we found fairly soon after moving in is that the garage floor (it's cement) creates a TON of white dust. All the time. If we sweep the floor, clouds of dust rise and cover anything and everything in the garage. It's impossible to keep anything kept in the garage dust-free - cars, tools, air compressor, beer fridge, etc. are all covered in a fine white dust.

There seems to be a thin layer of some type of cement coating that was troweled onto the floor, and this is what is wearing off when we walk/sweep/roll things on the floor. I've noticed that where the car tires have rolled, the coating has worn down over time. Still, the underlying cement seems to be softer than most I've seen.

Here's an image that shows where I've ground away the top coating (original coating is on the left, ground area is on the right) Edit/note: the pic is a bit odd...the right side looks raised, but in fact is not, this is the ground side.

Floor%25201.JPG


This seems to be an opportunity tailor-made for a good application of epoxy. Scotty from Legacy Industrial has been giving me some advice as to the products to use for the job. Thanks Scotty!

Knowing that proper prep work is critical to most jobs, I rented a large grinder from the local rental place and spent several hours grinding the floor. The results look good (to me at least) with plenty of "tooth" to which the epoxy will be able to adhere:

Floor%25202.JPG


Does this grind look good to those of you who have applied epoxy?

Along the perimeter of the garage I used a hand-held grinder which allowed me to get within roughly 3/4" of the walls. I am thinking that, since there is little/no traffic against the walls, this should not need grinding (the wall is the white surface at the top of the pic below, the ground area is at the bottom of the image and the part I could not grind is between the two):

Floor%25203.JPG


Any thoughts on all this from those of you who have done this before?

Thanks in advance!

.
 
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shaun oriold1

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Joined
Oct 9, 2011
Messages
288
Location
Burlington,Ontatio
The first picture looks strange to me.. Maybe its a bit blurry, but the right side of the pic looks raised compared to the left...

The second picture looks good to me. Pour some water on the floor and see if it absorbs.
The last picture looks like there are some areas which still have some laitance on it -hard to tell.

You want to remove all the thin flaky top layer, or you're going to have trouble.
 
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Grapeking

Member
Joined
Oct 19, 2014
Messages
8
The first picture looks strange to me.. Maybe its a bit blurry, but the right side of the pic looks raised compared to the left...

The pic is odd....but I can tell you the right side is the ground down side and is not raised vs. the left (unground) side. I'll edit the original post to make that clear.

The second picture looks good to me. Pour some water on the floor and see if it absorbs.

Good idea, thanks. Will try that.

The last picture looks like there are some areas which still have some laitance on it -hard to tell. You want to remove all the thin flaky top layer, or you're going to have trouble.

Understood. Thanks for your input, it's very helpful.
 
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mitusa

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Dec 24, 2011
Messages
1,988
Location
SW Oklahoma
I would use something to get that last 3/4 inch around the walls. Either take the guard off your grinder so that you can get closer to the walls, or use a wire brush and lots of elbow grease.....jmo.:scared:
 
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