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Kaz's Random Projects

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kazlx

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https://scontent.**.fbcdn.net/hphotos-xtf1/v/t1.0-9/12019839_10153639392599168_5024780723401906146_n.jpg?oh=1cdd9cd7cf86c0a830a96ca8039425b3&oe=5665B74B

https://scontent.**.fbcdn.net/hphotos-xfp1/v/t1.0-9/12027739_10153639572184168_6320456964705549565_n.jpg?oh=31ce581d9018a679887aa989d5b0a345&oe=56A56DFA
 
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kazlx

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Stoked, tweaked my file a little and sent it out to a local 3D printing place. Blown away at how well they came out.

https://scontent.**.fbcdn.net/hphotos-xft1/v/t1.0-9/12049479_10153644359614168_9222694679815054321_n.jpg?oh=103d6f94cbad0579276fa6079ceedd36&oe=569F8170
 
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kazlx

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Finally got my lathe tool rack finished up last night. Use grommets from McMaster that are a perfect fit. Leave about 0.010 around the tool shank.

https://scontent.**.fbcdn.net/hphotos-xpf1/v/t1.0-9/12009603_10153655591559168_6774666379658215667_n.jpg?oh=6ca2dca233e2c8e7fd4f0b08d8ba0a8c&oe=56A3CF03

Also managed to replace the shaft from my Servo power feed on the Bridgeport that I shanked while moving it. Works perfectly again.

https://scontent.**.fbcdn.net/hphotos-xpt1/v/t1.0-9/12065987_10153655591589168_2444109268876983919_n.jpg?oh=835a845150175c1345b94141bafec81d&oe=569211B1
 
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kazlx

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Thanks! Yes, the wallets will be for sale. I've had some good feedback from friends and family, so I'm going to give it a shot. I will most likely be going through Kickstarter. They will definitely be more polished for sale. I have a friend that will be running them on his CNC mill, then ano and laser marking. I don't want to spam, but really excited since this will be the first non one-off thing I've made for sale.

https://scontent-atl3-1.**.fbcdn.net/hphotos-xlt1/v/t1.0-9/12036625_10153656546979168_3335223047191689410_n.jpg?oh=68bfb1433d383a313b5f1d72ab339c93&oe=5696227C
 
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kazlx

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Final 3D printed version of the wallet. Will make some tiny tweaks for the CNC, but pretty stoked.

https://scontent-mia1-1.**.fbcdn.net/hphotos-xta1/v/t1.0-0/p526x296/12107855_10153658423674168_685806080844078185_n.jpg?oh=a34e8f208c038d0f7f7b4d085a0368b8&oe=569BDD16

Some slide work on my Glock 19:

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More I looked at it, didn't like the EERF grinder I cut the other day, so machining a KMG style out of 3/4" plate. Overkill, but the plate was on sale for $1.50/lb at the supplier. Was cheaper than new 1/2" plate.

https://scontent-mia1-1.**.fbcdn.net/hphotos-xtp1/v/t1.0-0/p370x247/12043060_10153661574389168_4614129480455836424_n.jpg?oh=5675a8ac64de4ab98668729213027e5a&oe=569446E0

https://scontent-mia1-1.**.fbcdn.net/hphotos-xpt1/v/t1.0-0/p370x247/12112455_10153661574354168_5101329087617563953_n.jpg?oh=c69a7dbe2c5bfe6c6078ba3730097f91&oe=569CCF30
 

richeyc2000

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Thanks! Yes, the wallets will be for sale. I've had some good feedback from friends and family, so I'm going to give it a shot. I will most likely be going through Kickstarter. They will definitely be more polished for sale. I have a friend that will be running them on his CNC mill, then ano and laser marking. I don't want to spam, but really excited since this will be the first non one-off thing I've made for sale.

https://scontent-atl3-1.**.fbcdn.net/hphotos-xlt1/v/t1.0-9/12036625_10153656546979168_3335223047191689410_n.jpg?oh=68bfb1433d383a313b5f1d72ab339c93&oe=5696227C


Fantastic stuff. Best of luck and let us know when to get in there for the earlybird backing.
I hope you will do international shipments. [emoji12][emoji106]


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kazlx

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I'm planning on it!

I've also been looking at CNC mills. I looked at a Haas VF2 over the weekend. Not sure I can fit it in my garage though. I have plenty of head room, the trick will be fitting something through the garage door. Contemplating selling the plasma table. I will probably build a smaller one after getting a CNC mill. Would possibly replace my Bridgeport and CNC plasma with a CNC mill.
 

bluebolt

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Saw the post about the bottle opener and the one about the wallet and thought why not put that style of bottle opener in the wallet?
 

zkling

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More I looked at it, didn't like the EERF grinder I cut the other day, so machining a KMG style out of 3/4" plate.

Great choice, that I think you will be really happy with looking back. Looks like you have already decided to, but that 2nd tooling arm receptical for rests and what not is the way to go. :beer:

I'm planning on it!

I've also been looking at CNC mills. I looked at a Haas VF2 over the weekend. Not sure I can fit it in my garage though. I have plenty of head room, the trick will be fitting something through the garage door. Contemplating selling the plasma table. I will probably build a smaller one after getting a CNC mill. Would possibly replace my Bridgeport and CNC plasma with a CNC mill.

Interesting. I'm kinda on the other side of the fence, would like to get into CNC plasma work, but don't have the space. Is the small scale plasma market just not there anymore? I could see where the low cost of entry and relatively low cost of operation tooling and knowledge could create lots of competition. :dunno:
 
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kazlx

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Saw the post about the bottle opener and the one about the wallet and thought why not put that style of bottle opener in the wallet?

Trying to keep it simple. This is going to be my first (small) mass produced item. It's turned into a crazy animal that I spend way too much time on. Crazy how even simple things take so much time. I think I knocked out the first rough prototype in 3 hours on the mill just freelancing it, but since then, drawn multiple cad files, 3d prints, re-machining previous models, searching for pieces, sketching designs. Takes up a lot of free time lately for something I thought was 'simple' haha.

Great choice, that I think you will be really happy with looking back. Looks like you have already decided to, but that 2nd tooling arm receptical for rests and what not is the way to go. :beer:

Interesting. I'm kinda on the other side of the fence, would like to get into CNC plasma work, but don't have the space. Is the small scale plasma market just not there anymore? I could see where the low cost of entry and relatively low cost of operation tooling and knowledge could create lots of competition. :dunno:

Yea, I had originally cut pieces for a single box, but looked at more designs that had multiple arms and that seems like the way to go. Long way to go, but I think it will be worth it. I think I'm going to drill all the holes and bolt everything together and then finish machine the outside since it's just cosmetic.

I like CNC plasma. It's a handy tool. It's still pretty cool to have parts come off the table that you thought up and drew and cut. Never stops amazing me. If I really pounded pavement, I could get more work for it. I need to just start cutting more stuff and throwing it up for sale. My heart has always been in machining though and have wanted to learn CNC machining since the day I bought my first lathe. Most of my ideas that I want to build are machining related. I'm big into bicycles and would love to start some simple stuff like sprockets and stems, gun work, tools and misc stuff like that.

The plasma is rad, but in reality, I could easily live without a 4x8 table. I could make use of a 2x2 or a 2x4 for personal stuff. It seriously is a lifesaver though on brackets, signs, gussets, mounts, anything you can think of. 90% of my work is small (well, small enough to fit, plus you can index if you really need to). Those 1/4" stool legs were decent size and still only 20" overall. The biggest downside and hinderance of the plasma is material handling. I hate working with sheets and plate in my garage. I usually end up getting everything sheared at the supplier just to make it manageable. If I had a big shop or rented space and had a forklift and storage racks, no doubt I'd make more use of the big plasma. The reality of it though is it takes up a lot of space I don't utilize. There's no way in hell I'm loading a 4x8 sheet of 1/2" solo. Moving the machine in might be a PITA but I think it will be vastly better suited to my garage setup. Plus, I have a phase converter, air, beefy concrete and everything else to support a CNC. I only *may* upgrade to something like a Phase Perfect if needed.

I'm really leaning towards buying a mill if I can get funds together. Technically, although quite a bit slower, I could mill out similar brackets I would cut on the plasma now for most stuff that would fit. I may also end up scratch or mostly scratch building a small table with like a PM45, since I will most likely sell the 85 with the 4x8 since I would probably have a hard time selling without the cutter. I would definitely still have use for a plasma, but paying full pop for a Torchmate or something is stupid. Pretty sure courtjester has plans I could buy off of him :bounce:

Looking at Robodrills and other smaller envelope machines, altough, I did see a Mazak I really like, even though it's like looking at Ferraris when I should probably buy a Ford truck.
 
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kazlx

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Forgot my weekend tool haul. I sold the Rockwell bandsaw after buying the Jet. The guy that bought it has a wood pattern shop. He had a bunch of tools they had from wherever that they wanted to clean out. So glad I agreed to drop off the bandsaw. I wanted this thing from the second I saw it. Heavy as hell, but so cool. Table is 12x12" and does 3 axis compound angles with vernier scales. Rotates 360 and does compound angles. Big enough to easily bolt a 6" Kurt vise to. Probably 200 lbs.

https://scontent.**.fbcdn.net/hphotos-xpt1/v/t1.0-9/12143307_10153664989279168_6006881554597232381_n.jpg?oh=6a943cbce86e860c07c90dcb72d7c565&oe=5699B1ED

Also scored a Mitutoyo height gauge, a big *** Criterion boring head (I think it takes 1.125 shank tools), which I already had an extra arbor to fit, and two weird right angle heads. I'll have to get a pic. Drug it all home for $400.

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I really, really, really wanted this radius tool, but the Caddy isn't big enough. Still considering buying for a rainy day. He also has a basic BP for sale, but it has a very pristine cherrying head on it. Never seen one in person. Pretty cool. Somewhat thinking of buying it just to steal the cherrying head.

https://scontent.**.fbcdn.net/hphotos-xpt1/v/t1.0-9/12042823_10153664988659168_3328187592788752171_n.jpg?oh=a91b605168137e80b875812229b7bf10&oe=569BB13A
 
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bullnerd

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Hey Kaz, what is your profession? Did you mention your an engineer?

Im going through the same thing right now developing a tool that I plan to sell. Takes a lot of work!
 
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kazlx

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I work hazmat for the fire department. I'm just a nerd by default and been pretty much fascinated by how things work since I can remember. I have a good job, but wish I had gone into mechanical engineering or something like that. I have a bachelor's in Chemistry.
 
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zkling

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Interesting perspective on the CNC plasma side. Seems at least a few times a month I get asked about plasma table suitable stuff. Between a small table, a press brake and a welder a guy could build quite a few bracket type parts for something or the other. Problem for me too is space that the plasma would take up, even a 2'x4' at this point in time. Not to mention the material handling issues you brought up. Much easier to transport and store a few pieces of bar stock than a large sheet.
 
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kazlx

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Yea, sheet handling ***** solo. Surprisingly enough, I think plate, even though it's heavier is easier to handle. I'd rather drag a 2x4' piece of 1/2" plate out of the back of my truck onto the table than get a 4x4' half sheet of 14g up there. The rigidity of plate makes it far easier to handle IMO. 1/8" is probably my favorite for most stuff.

There definitely is quite a bit of competition as well with the plasma. There are tons of people that have them. Sometimes it's hard to do job shop stuff for people because unless I really order quite a bit of material, it's expensive to get a small piece. So unless I have something on hand already from another job, I have to find the time to go get material and pay top dollar. Or I buy bulk and make zero money, or lose money and have to store a bunch of stuff. That goes back to the storage. If I had a big shop, I'd probably just stock multiple sheets of like 1/4, 1/8, 14 and 16 gauge and buy enough to get cheap pricing. But in my garage, I wouldn't be able to store it all. Plus, if the material gets rusty, cleaning it can take forever. So much nicer to cut fresh material.
 
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kazlx

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Quick paracord bead from 6Al-4V Ti for a buddy at work. He's working on some pocket multi-tools. Two weeks ago, he had never used CAD, this week, he's picking up some parts he had laser cut from 1/4" 304. I love when I rub off on people.

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zkling

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There definitely is quite a bit of competition as well with the plasma. There are tons of people that have them.


That is what I kinda figured, yet the need seems to thrive. :dunno: That's why I try to stay in repair work and one offs, no many people want to get into that realm especially if they have a full on cnc setup. I personally think it is more difficult, challenging and rewarding than a production run of new parts. Some day I think a small plasma table would be handy, interesting to hear the other side of it. :beer:
 
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kazlx

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Even though lots of people have them, it's still not hard to get work. It's pretty easy to get the word out. In all honesty, it's easier to sell stuff to people that don't even know what a CNC plasma is. Bitchin' address signs, decorations, stuff like that. I can crank out a custom address sign in 20 minutes and charge $75-100. It's also easier to charge for your creativity. A lot of guys get into it expecting to just download files online and cut wall art or silly things. There is a market for that, but it's volume and a pain in the ***. The real money is using your brain and creating things for sale, using it as a tool, like maybe custom tables or something. Making frames, brackets, stuff like that.

I love running my manual machines and it would be a great way to make a living. People will always break stuff that's cheaper to repair than replace. I just don't make my living that way. It would be getting more impossible to compete as a shop without running CNCs though, unless you are makings screws or something. Selling things I create would just be a byproduct of mostly things I would make for myself anyway. I think the biggest appeal to me about the CNC is the time saver. I know that's been the one most single thing I appreciate about the plasma table. It's allowed me to make intricate things in 5 minutes that would take you all day by hand. And you can make as many copies as you want. Plus, I can design things and draw files while watching tv with my family. Same goes for a mill. I love spending time in the garage, but I also like to maximize it. I spent all day Sunday working on random projects. The wife and kid were gone and it was super relaxing. But that is a rare day. Usually, it's like it is as I type this. It's 10pm, still in the garage, wife and kid are asleep and I have to be up for work at 6am tomorrow....
 

zkling

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Kinda off the wall, but since you live in suburbia with an out front garage (IIRC). Did you consider the surrounding neighbors take on your shop? Did you give them any heads up before you moved in?
 
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kazlx

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Kinda off the wall, but since you live in suburbia with an out front garage (IIRC). Did you consider the surrounding neighbors take on your shop? Did you give them any heads up before you moved in?

Not really, the closest ones came over and asked questions, more out of curiosity, when the giant trailer full of iron showed up after we closed. I gave most of them a heads up before that when the guys were working on the new concrete. For the most part, I try and keep quiet and my closest next door neighbor says he never hears anything. My neighbors are pretty chill. I honestly don't make that much noise, especially with just the machine tools. Even grinding and stuff isn't that loud and for that type of stuff I try to do during the day. You can't even hear the machines or compressor running at night with the door closed. I usually only open the garage door at night if I need to run the plasma table.
 
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kazlx

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Bracket kit for LS motor.

https://scontent.**.fbcdn.net/hphotos-xpt1/v/t1.0-9/12107252_10153667607294168_3421534248582723184_n.jpg?oh=4532c4bc5bc89d2b85bd6aef04a3252d&oe=56D1DF84
 
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kazlx

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Drew this up last night. Trying to think of something creative. I need a stand for my Roper Whitney 218 bench punch. Sure, I could just weld a tube to a piece of plate and be done with it, but what fun is that? I also have a RW badge I drew up that I will bolt to the front somehow. Took me forever to figure out how to draw and extrapolate the stupid hex pattern. Feedback?

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kazlx

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Probably .125, maybe .250 if I can find some cheap in the cutoffs. Don't want to spend a bunch of cash on it, just want to experiment. I was thinking about maybe cutting the logo from copper or something, maybe stainless and brush it up. I just grabbed a retro looking 'RW' logo.

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kazlx

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Yea, the only thing I'm sort of curious about is it rocking in the front. Might just make the base rectangular and put 4 feet on it. Planning on adjustable levelers anyway. Worst case, if it doesn't work that well, I stick a grinder on it and build something overkill.
 

longlivepunk

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Feedback? Completely ridiculous and insanely awesome. Haha that will be a super cool base, I look forward to seeing it and finding out how it works. I would think 3 leveling feet, two in front 1 in back might be good for that, but I'm certainly no expert.

Cool design!

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zkling

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Drew this up last night. Trying to think of something creative. I need a stand for my Roper Whitney 218 bench punch. Sure, I could just weld a tube to a piece of plate and be done with it, but what fun is that? I also have a RW badge I drew up that I will bolt to the front somehow. Took me forever to figure out how to draw and extrapolate the stupid hex pattern. Feedback?

My first thought...Unless you spend a good amount of time deburring, knocking your knee or the like into one of the corners is going to be a painful experience. I might make the corners solid and then keep your pattern on the flat surfaces. Basically like a piece of square tubing that has been perforated.
 
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kazlx

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So, I had bought a chunk of steel a few months ago with the intent to make some more tool holders for the lathe. Finally got started on it today. I have a KDK post on my Cadillac lathe, which I love. What I don't love is that the damn holders go for $50 or more, and most of them look like they've been dragged behind a car for 100 miles. The import ones are new, but just as, or more, expensive. I figured I can make some pretty simple holders based off the design I like the most. I have a few different OG styles, but I'm going to make them all the same.

Start with a 8" long 3x4" block of CRS. Figured the way the tools mount, it would be easier to just cut dove tails down the whole block and then split them off on the band saw. The holder I'm modeling off of is roughly 2.25" thick, so I could only get 3 out of the block. I'm going to split the last fat block into two smaller ones and use them for smaller tools. I have a tiny indexable hss tool that I used on my Logan. Planning on mounting that up to just use as a chamfer setup on the lathe, that way I can keep it square and machine chamfer corners after turning or facing.

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Testing the holder for fit. Handle pull seems good.
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Cool pic.
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Finished dovetails.
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How did I live without a big *** band saw? Timed the cuts at 4 min through the 3x4. Could probably push it faster too. I would have been there all day with my HF saw. I want to hook up the coolant and get it working.
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Split up. I still need to cut that fat one in half. I'll make the two smaller ones out of it.
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Running about 1600rpm and adjusting the power feed till the chips look good. Running a 6 flute 1/2" HSS coated cutter. Need some more carbide ones.
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Able to work two at a time in the vise.
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Got the one slot done. Took a couple breaks for family time today, but made some good progress. I have two at this stage, still need to split the other block and work them. Then, I'll mill the stop slots for adjusting the height on the tool post and drill and tap them all. I'm leaving them rectangular instead of angling them like my example block. I will cut another slot down that front face and drill and tap so I can run tools either way.

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kazlx

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Also, this is not my work (directly, haha), but it is a little bit of pride. One of my co-workers has asked me about multi tools and how he thought they were neat and would love to do something. Two weeks ago, he had basically zero knowledge of pretty much anything metal. He's a pretty bright guy, has some artistic skills and now some motivation.

He started on Fusion 360 literally two weeks ago. I helped him with some basics, gave him some tutorials and the capabilities of what water/laser cutting could do. These were too small to run on my plasma. But he drew a file, got a dxf, exported them, met with a laser guy, had them cut, bought a disc grinder and has been doing a lot of research on patinas and other things geared towards pocket tools.

This is what he came up with (he's still working on experimenting with patinas. These are plain 304SS). So for all those guys (and gals) that are scared of machines or computers, don't be. From idea to completed part in two weeks starting at ground zero. He just picked them up Friday and already sold one through Etsy after putting them up today. I don't want to get all spammy, so if you want details ask. I just want to show what some motivation can do. I love helping people get dirty, learn some skills and get excited about metal. I feel like I live, breathe and obsess over metal and still learn something new every day.

EFCDAAEC-BA61-47CC-95E9-C826E89F633A_zpsoyt4uxgk.jpg
 
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