To avoid these ads, REGISTER NOW!

Less than 100sq/ft club, show your tiny shops/work areas

iandh

Banned
Joined
Apr 23, 2010
Messages
561
I'm in the middle of a large extended remodel, so I'm extremely limited on space at the moment. My bedroom, office, living room, and shop are all in a single room, which measures about 14x30ft. My shop area is on one side of the room seperated by some polystyrene foam panel as a makeshift wall. It measures 8ftx9.5ft, so 76sq/ft.

I've managed to squeeze in a well stocked and functional home machine shop, and am able to perform all the duties necessary for my home business.

I wanted to show off the job I did cramming all this stuff into such a small space, and still managing to keep it usable. I also thought it would be fun to make a thread and see if anyone else had overcome the same challenge. 100sq/ft isn't a hard rule, just that anything significantly larger than that is stretching the boundaries of what I would define as tiny.

TBH though, I'm interested in seeing anything anyone has done to maximize productivity with limited space, so pics from any size shop are welcome.


Here's a view from the "entrance"
shop6.jpg



On the left is my sitting bench with my most used tools on pegboard, 9x22" lathe, and Miller Diversion TIG welder. The benches were made by me with same welder, from 2x2" .065" wall square tube, and I had them powdercoated at a local shop. I machined custom levelling leg inserts and feet from nylon sheet, threaded rod, and aluminum bar stock. Peeking out from behind the cat-box and trash can is my De-Walt multi saw (glorified chop saw).
shop3.jpg



On the right is my standing bench, with my clamp collection, metric and standard fastener assortment, and my benchtop mill. Shipping and various supplies are stored underneath, as well as my mobile kit stored in milwaukee soft bags. Mounted to the bench you can see my hot-rodded HF woodworking vise, which has been outfitted with custom milled Nylon soft-jaws. It suits my needs perfectly, I do lots of light electronics work and such, so don't really need a beast-vise.
shop4.jpg



Here you can see my craftsman 6x48" belt sander, which I got for half price at sears (on sale for $125 from $250). Also pictured is my hotrodded harbor freight bandsaw ($100 brand new in pieces in a box at a yard sale), which has been converted from a wood saw for light metal use. I beefed up the drive system, replaced the plastic blade hole insert with a custom machined aluminum one, and outfitted it with custom made ball bearing blade guides. You can see my shop fox radial drill press on the right edge.
shop5.jpg



Here's a pegboard shop, loaded with my favorite Knipex, Wera, and some Irwin/Vise Grip stuff. I wish it was all the top dollar stuff, but an Irwin electronics plier set costs $79, Knipex is $379. Above you can see my three favorite catalogs, and below my tunes.
shop2.jpg
 
Last edited:
To avoid these ads, REGISTER NOW!

jjkrjh

Well-known member
Joined
May 3, 2008
Messages
610
Location
Ohio
You need to get a respirator. The cat is going to use the litterbox and run you out of there.----------looks very nice for a small area.:thumbup:
 

A_Pmech

Well-known member
Joined
May 8, 2007
Messages
8,002
Location
IL
That's a nice setup you have, very clean. It pays to organize in a small space! :)

What kinds of things are you making in your shop?

Oh, and by the way..... Who did you kill to get their McMaster catalog? :headscrat
 

red92s

Well-known member
Joined
Dec 16, 2009
Messages
334
There's a black market for them on Ebay:

http://shop.ebay.com/i.html?_nkw=mc...ter&_osacat=0&bkBtn=&_trksid=p3286.m270.l1313

Some guys wait years to get one. Other guys get five every 6 months. :wtf:

You can call and they'll say "Oh, we'll send one right out!" Never shows up....

Yeah I guess I can see how it'd be cost prohibitive to give them to small accounts and individuals. We'd get boxes of them every year, but we probably invoiced $10k a month through them.

Interesting fact: McMaster does all of the layout and production of the catalog themselves. It's printed by an outside vendor, but it's all generated internally. Their website was also developed internally. Pretty cool that they maintain so much control.
 

A_Pmech

Well-known member
Joined
May 8, 2007
Messages
8,002
Location
IL
Yeah I guess I can see how it'd be cost prohibitive to give them to small accounts and individuals.

That's the funny thing... I know guys doing $60k a year that can't get a catalog. :wtf:

Yet, call MSC up and they'll send a catalog within 5 days, no questions asked other than where to send it! :headscrat

Notice that there's not a single MSC catalog for sale / auction on Ebay. :)
 

blaze_125

Well-known member
Joined
Mar 4, 2008
Messages
260
wow, there is alot going on in there given the size of the space.
Nicely done.
 
OP
I

iandh

Banned
Joined
Apr 23, 2010
Messages
561
Thanks for the comments!

I'd really like to see any small shops anyone else has as well. I've seen some really impressive micro-shops out of europe.

You need to get a respirator. The cat is going to use the litterbox and run you out of there.----------looks very nice for a small area.:thumbup:

LOL, you can see on one of the pics I have one sitting up on my screw organizers.

The cat has this lovely habit of taking a huge steaming **** every time I go into the shop and start working on a job, especially if it's one I can't easily walk away from.

There's a black market for them on Ebay:

http://shop.ebay.com/i.html?_nkw=mc...ter&_osacat=0&bkBtn=&_trksid=p3286.m270.l1313

Some guys wait years to get one. Other guys get five every 6 months. :wtf:

You can call and they'll say "Oh, we'll send one right out!" Never shows up....

Wow, maybe I'm going to change my business. I could make a couple grand selling McMaster-Carr catalogs instead.

I might have an extra copy or two of 116 if anyone is interested (and promises not to take it just to resell). No guarantees though, I've gotta look and see if I still have them.
 

Scout Driver

Well-known member
Joined
Nov 20, 2009
Messages
4,286
Location
South Dakota
Amazing use of space.. Spotless clean! Very capable selection of tools. Excellent workmanship on the blue powdercoat tables.......Wow, what's not to like about your set-up! I love it!! :thumbup:

Scott
 

Krokodil

Well-known member
Joined
Apr 11, 2010
Messages
1,428
Location
South Africa
This is one of the neatest most thought-out working areas I have seen!

What are the work surfaces made of? Is it aluminum or rubber? Do you have any more detail on the leveling feet you made for the tables?
 

Falcon67

Well-known member
Joined
Jun 11, 2009
Messages
18,371
Location
Merkel, TX
Nice layout - all that and the cat too. Give me ideas for my "storage room".

Forgive me, but what is the importance of a McMasters catalog?

Tools, fasteners, machining equipment, etc. And impressively big book. I threw mine out because a laptop takes up less space and it's all online. I use Enco typically - sign up for their email list and the run specials like free shipping or **% off on a regular basis. Also LittleMachineShop, CDCO, a few others I can't think of just this minute.
 
To avoid these ads, REGISTER NOW!

scott37300

Well-known member
Joined
May 5, 2010
Messages
3,450
Location
Wisconsin
I've tried to get a mcmaster catalog with no succes. I have msc and grainger and just have to use the web for mcmaster. Most of the time the web is alright but sometimes when you are looking for something you won't be able to find it in the search, probably because I'm not searching the right words. But if you have the catalog you can usually find the section and page threw, which you can do online but for some reason I like flipping threw the book better when I'm looking for something. I probably spend a couple hundred dollars a month with mcmaster for home projects, not much compared to their big industrial accounts. And if you've never ordered from them, they have just about anything you could ever want in stock and if I order by 5-6 pm it will be at my door next day. Very handy when you doing projects that you may not know what you need. And everything I have ordered from them has been quality, lots of their products are made in USA. Just got some blocks of polishing compound and wheels from them yesterday that were made in USA.

Nice looking shop, very organized and you were able to fit a lot in a small area.
 
Last edited:

pgray

Well-known member
Joined
Jan 25, 2010
Messages
73
Location
Travelers Rest SC
All this chatter about that catog I just had to go and look yup we have one here at the fire station whY for I don't know but we have one.
 
OP
I

iandh

Banned
Joined
Apr 23, 2010
Messages
561
Amazing use of space.. Spotless clean! Very capable selection of tools. Excellent workmanship on the blue powdercoat tables.......Wow, what's not to like about your set-up! I love it!! :thumbup:

Scott

Thanks!

This is one of the neatest most thought-out working areas I have seen!

What are the work surfaces made of? Is it aluminum or rubber? Do you have any more detail on the leveling feet you made for the tables?

I don't know if I can manage to get them out as they're press-fit, but I will take some pics of them as soon as I can.

heres my little garage. Not much thats for sure!!

My garage.jpg

Hey, any little shop counts... hopefully we get some more posted in this thread.

Nicely organized little shop area.


What's the extensive renovation that's causing you to live and work out of a 14x30 ?

We're completely redoing insulation and drywall in the entire house. We did this one large room first to provide living/shop space, and then doing the whole rest of the house at once. It's slow going, but once it's done, it's ALL done, and then we only end up having to move everything once. The rest of the stuff is outside in storage.





Anyways, I have some updated pics... I finished out my Knipex collection, did a little rearranging, and also finally got the pride of my workbench, my pimped out Hakko 936 ESD soldering setup.

shop101.jpg


shop102.jpg


shop103.jpg


shop104.jpg


shop105.jpg
 

Jack Olsen

Super Moderator
Staff member
Joined
Mar 22, 2009
Messages
6,678
Location
Los Angeles
iandh, those benches look great. I like the little gussets as a detail. Do the tops sit on top of the square tubing of the frame? It's hard to see if there's a seam under the top in the pictures. Are the tops 1/8" thick?

And I'm assuming the bench with the office chair is 30" high, but that looks to make the one to the right of the sit-down bench maybe 42"? And it looks like the bench with the shelving on the other side might be slightly shorter? Like 40"?
 

Tigwldr

Well-known member
Joined
Jun 7, 2010
Messages
199
Location
South Cakylaky
Im in the planning stages of laying out and putting shelves and benches in my small space now. It it 180 sqft. I came here to look for ideas, im glad theres others with small spaces.
 
OP
I

iandh

Banned
Joined
Apr 23, 2010
Messages
561
Very nice. Where are those 9 drawer red and clear storage bins on the pegboard from? I like 'em.

I got them from Lowes, they were pretty cheap too... ended up working out nice.

iandh, those benches look great. I like the little gussets as a detail. Do the tops sit on top of the square tubing of the frame? It's hard to see if there's a seam under the top in the pictures. Are the tops 1/8" thick?

And I'm assuming the bench with the office chair is 30" high, but that looks to make the one to the right of the sit-down bench maybe 42"? And it looks like the bench with the shelving on the other side might be slightly shorter? Like 40"?

The top surfaces are made from a single 4x8 sheet of 16ga mild steel, sheared into one 2x8 strip and two 2x4 strips. It's unfinished to allow a magnetic welding ground to be attached.

The leg assemblies consist of two legs and a crossbar, and they bolt to the top with brackets where you see the gussets. That way they can be dissasembled flat for transport.

The top is made from 2x2 square tube with 3/16x2 flat bar crosspieces spaced at 12", which is what the 16ga sheets sit on. They aren't attached but they haven't moved yet, so I've just left them.


You've got ALOT of work area crammed into a small space! :thumbup:

Yeah, it took a LOT of thinking to fit all of this **** in there.

Very good use of space, you can probably reach any tool without moving around much.

Funny enough you'd think it's a pain to work in, but it's actually a joy since everything is within reach.

Im in the planning stages of laying out and putting shelves and benches in my small space now. It it 180 sqft. I came here to look for ideas, im glad theres others with small spaces.

I'm hoping more people post what they've done here...
 
Last edited:

Marauder470

Well-known member
Joined
Jun 4, 2010
Messages
166
That is an ingenious use of space! Coupled with those high-quality tools and organization, I'm sure you're ready to tackle any project that comes over your way!
 

PaulR

Well-known member
Joined
May 25, 2010
Messages
728
Location
Hadley MA
Quick and dumb slightly off-topic question:

I've never had a metal top bench. How do you keep it from rusting?
 

bimmer1980

Well-known member
Joined
Feb 5, 2009
Messages
2,105
Location
York, PA
Wow! that is a tidy kept area.

I'm currently using our small enclosed porch area for many of my tools while we build our new garage.

I must say, learning to cope with a small space makes a person much more efficient at arranging tools.

Hopefully I will make some good habits that will help when I get the garage done....

Here is my area These pics are right before I squeezed the lathe in, so not quite current.....

not nearly as clean as the OP's....

Enclosed porch ~ 8x12:
30" pexto jump shear
floor drill press
belt sander
band saw
work bench
40" tool box
small welder
small table

portion of existing garage-- 12x12:
Bridgeport vertical mill
13x40 lathe
full size table taw
horizontal metal saw
and a few misc....
 

Attachments

  • 100_8383.jpg
    100_8383.jpg
    144.2 KB · Views: 82
  • 100_8405.jpg
    100_8405.jpg
    143.8 KB · Views: 70
Last edited:

SnowBlaZeR2

Well-known member
Joined
May 17, 2010
Messages
961
Location
Texas
What do you do and build in your shop iandh? I know you said electronics but what are the electronics for?

I would actually also be interested in this. I was in an EE program for a short time, and I will be going back in the fall if the military permits. I've been getting some ideas together for a workbench in my room of my house for electronics repair. Mostly as a hobby, but also because I hate throwing things away. :beer:
 
OP
I

iandh

Banned
Joined
Apr 23, 2010
Messages
561
That is an ingenious use of space! Coupled with those high-quality tools and organization, I'm sure you're ready to tackle any project that comes over your way!

Well, I hope so at least. I worked in a VERY well stocked shop for 10 years and got a good idea of everything I needed, and I think I've probably got just about all of it covered now, at least what I can afford and fit in my shop.

Quick and dumb slightly off-topic question:

I've never had a metal top bench. How do you keep it from rusting?

I was also wondering how you can prevent rust on metal top.

Well, luckily for me I live in the desert so rust isn't too much of an issue for me. The main thing is to stay on top of any water based spills.

The raw steel surface is actually a joy to work on, never have to worry about hurting it, and I can hook up a magnetic welding ground wherever I want to use my TIG.

What do you do and build in your shop iandh? I know you said electronics but what are the electronics for?

I would actually also be interested in this. I was in an EE program for a short time, and I will be going back in the fall if the military permits. I've been getting some ideas together for a workbench in my room of my house for electronics repair. Mostly as a hobby, but also because I hate throwing things away. :beer:

I run a business manufacturing computer components, some electrical but mostly hardware type stuff. I also do custom work for some local car nuts, and odd jobs. I also have some EE education, solid state circuit design, AC theory. I worked at an industrial electronics manufacturer (as in non-consumer) and picked up quite a bit there.

Most of my manufacturing is done off site, and I use the shop to do final assembly, finishing touches, and packaging. I also do custom modifications to my products and repairs.
 

artyart

New member
Joined
Mar 12, 2008
Messages
3
Yet another newb posting... ;-) My "shop" space is pretty limited, basically a small two car garage space, split into a clean half and a dump ...

I do some brass instrument repairs.... beer fridge is in the corner under the packing materials, it's more accessable than it appears..

garage8.jpg

garage10.jpg

garage2.jpg

How neat things are depends on how busy I am at any given time...
 
To avoid these ads, REGISTER NOW!
Top Bottom