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Lesson - Don't buy cheap tool boxes

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Robinson1

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Joined
Jun 22, 2015
Messages
834
Location
Kentucky
Why not just build more drawers using the ones you salvaged as a pattern. You can build them as big or small as you want. 100 pound full extension drawer slides are available from any cabinet or woodworking supplier
 

vavet

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Joined
Mar 6, 2012
Messages
5,320
Location
Ashland, VA
Even if your loading them well within their rated capacity, you don't know what happened to it in its former life. If I understand correctly, you received this unit with no history of how it was used, where, by whom, etc.
Some people are just rough on equipment.
 

Nineeightyone

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Joined
Mar 21, 2018
Messages
393
Location
Pennsylvania
Although I think the HF boxes are superior, I've been very pleased with my 52" Husky box. I wouldn't say the drawers are all loaded, but they definitely have their fair share of weight in them, and they have behaved just fine for the couple years I've had the box. They're not super heavy-duty boxes, and I know you get what you pay for, but overall I'm relatively happy with it given that it cost me all of $400.
 

bobcatdan

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Joined
Jan 4, 2011
Messages
9,948
Location
Kaukauna,WI
Of the toolboxes I have owned, the first one, cheap Waterloo, the bottom collapsed under the weight driving a caster into the bottom storage area. The second one, a red drawer craftsman from the 90's, slides tore out of the box frame by about 6 months. Next box was a 40" snap on. Overtime it need new ball bearing slides for one drawer. Warranty and the dealer changed them for me. Next and so far last box, a snap on krl. Grease zerk popped out of one caster. Dealer changed the entire caster under warranty.
 

vavet

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Joined
Mar 6, 2012
Messages
5,320
Location
Ashland, VA
I don't have a steel fab shop with shear, bending brake, spot welder, and the jigs to build the commercial drawer units that I salvaged. Plus, I'd much rather buy than spend the amount of time it would take to do a one-of run of them. I'd rather use my shop than spend months building parts to assemble it from.

In the years I've been on GJ, I've only seen a handfull of threads where anybody was successful at building their own tool box. And, I've seen none where anybody thought it was time effective after they had done it.

It's just frustrating to buy one, and find out it doesn't perform to it's specs.

As far as my box's history, I presume that it was manufactured shortly before I purchased it and unpacked it from its carton. Hopefully the history was factory, warehouse, ship to store. I haven't been rough on it, just installed and loaded it, went to open drawers a few weeks later, and they are racked, rubbing and not working.

Sorry OP, I misread your post and my response was therefore off base.
I was thinking you found the used tool box in the building. Upon re-reading, I realize you bought the box to fit the bench that you found in the building. My comment about some people being rough on equipment was aimed at the previous owner of the box, when I thought you were not the first owner of the box.
I'm sorry for the misunderstanding. Hope there's no hard feelings.
 

KBigg

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Joined
Apr 15, 2019
Messages
474
Location
NE Indiana
Its been a few years since I bought my last box but when I looked the Craftsmen and husky boxes were almost identical for build quality and materials. Maybe look into a US General box this time around or warranty the box you have and brace the work bench up so the weigh of it isn't sitting solely on the toolbox.
 

G1GRANDEUR

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Joined
Aug 22, 2009
Messages
2,094
to be honest, nowadays those big store boxes are pretty well built. go check it out in-person, you really don't have to spend high money for good box.
 

Mr_B

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Joined
Nov 21, 2016
Messages
5,374
Location
Reading
will a 41" or 46" masterforce fit, they about best of lower priced boxes . fairly deep drawers that you likely prefer .
 

DFB

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Joined
Sep 7, 2016
Messages
5,765
Location
Southern VT/Western Mass
Those Craftsman boxes like shown in the attached photo are a shadow of the decades old 41" ball bearing boxes that have. I bought a regular 26" rollaway bottom a couple of years ago just to store cordless tools and its totally cheap compared to the old unit.

My old unit has one shallow drawer that holds nothing but 3/4" drive stuff like a full case set of old Tekton chromies along with a metal box of 3/4 shallow impacts and then some loose ones in there too. That's a bit of weight and even often leave the drawer open a lot with no ill effects.

The big drawer on the lower right is piled high has a full drill bit index 2 sets of tap and dies bushing and bearing driver left hand drill bits and two sets of thread chasers, the basic Kastar and a large Dorman axle thread set and a couple other things like a large pipe cutter and tool engraver.

Everything slides easy.

If I have anything to complain about its the oxidation of tools being stored in the cool garage I have during the summer. Not really an issue in the winter as its heated. I have greased the slides over time too.

I go with US General if I was buying again.
 

bpjr

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Joined
Sep 2, 2013
Messages
554
Location
Florida east coast
I'm wondering if its a defective box? Maybe a weld broke loose? Is it still under warranty? I have three stacks of CM boxes, from old friction sliders with low weight capacity to the 100 lb drawer bb ones that look like yours. The lowers and mids are loaded to the max (I actually weighed the contents to check) and have stayed in shape for yrs.
 

taumac

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Joined
Aug 30, 2011
Messages
8,104
Location
Brooksville, Fl
Ok OP. When you put this box under box I assuming that you took off casters and put shims under to level front to back and side to side? Do you think that in process of doing that that just maybe you racked the box yourself? If your shimming just the corners then loading the box your probably flexing the box but doing that. A better way would be to place 2x4 under the box first and shim that.
 
OP
S

ssdave

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Apr 11, 2015
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Eastern Oregon
Ok OP. When you put this box under box I assuming that you took off casters and put shims under to level front to back and side to side? Do you think that in process of doing that that just maybe you racked the box yourself? If your shimming just the corners then loading the box your probably flexing the box but doing that. A better way would be to place 2x4 under the box first and shim that.

You're right on. I figured the support points for the casters were the important part, so I used those as support points for the 2x blocking I put under them. No weight on the top, I just shimmed it up to minimal clearance from the bench top. The box is free standing, on it's caster support points, just like if it was a free standing box. Except I don't roll it around, it's fixed in place.
 

PR1Gneon

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Joined
Sep 13, 2017
Messages
283
If your expecting a $400 tool box performs as a $4000 the problem is you no the box.

I own this same CMan, 2 Husky and a US General cart wo any problem.

Sent from my SM-J337A using Tapatalk
 
OP
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ssdave

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Apr 11, 2015
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Eastern Oregon
Did some diagnostics on it tonight. The drawers that were binding were the small ones, and not as heavily loaded. What it appears, is that the sides end up twisting inwards under load, and the ball bearing slides come apart, the smaller slide popping out of the roller guide. I pulled the drawers out, re-inserted them, and they work again. The cabinet might be holding them a slight bit too far apart; hard to know for sure. Two of the big drawers creak and complain, but are still working.

I don't expect the $400 box to perform the same as a $4000 one; but I do expect it will perform to it's specifications, as well as the $400 box it is sold as is advertised to perform.
 

taumac

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Aug 30, 2011
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8,104
Location
Brooksville, Fl
Ok I see what is happening now. I notice at one point in time when looking at Craftsman boxes that the drawers did seem alittle flimsy. I was surprised the HF 44 did seem to be alittle sturdier. I have 4 44’s and if press down a on fronts I can see slides flex. It fact just noticed slides are only held in by 2 clips and one rivet. I could see adding another rivet on each side that attaches to the drawer. Looks like I found myself another project to do on my boxes. Thanks. LOL.

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fourjeepin

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Feb 12, 2011
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3,653
Location
Atlanta, GA
I have that Husky box and for the $200 I paid for it, it is great. I would not plan to load it up though. I use it in my basement for house tools, spares and inherited tools. The top drawer is a little wobbly but the rest feel sturdy.
 

techieman33

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Jun 18, 2018
Messages
1,096
Location
Kansas
Ok I see what is happening now. I notice at one point in time when looking at Craftsman boxes that the drawers did seem alittle flimsy. I was surprised the HF 44 did seem to be alittle sturdier. I have 4 44’s and if press down a on fronts I can see slides flex. It fact just noticed slides are only held in by 2 clips and one rivet. I could see adding another rivet on each side that attaches to the drawer. Looks like I found myself another project to do on my boxes. Thanks. LOL.

You can thank Waterloo and SBD for the HF and other foreign manufactuered boxes being built better than the junk they're putting out with their Made in USA with global materials stickers. They got the government to put tariffs on the cheaper boxes. Service carts and "industrial" boxes are excluded from that. So we're seeing lots of service carts and boxes that are deeper and using heavier gauge steel. That's the whole reason HF went to the series 2 boxes.
 
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Miss the Pontiacs

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Joined
Nov 7, 2016
Messages
16,419
Location
Saskatchewan Canada
I purchased the HD Husky, functions well enough only 2 problems from my view point.
The drawer walls are a bit light gauge as shortly after buying I noticed a few dents from the inside items hitting the drawer skin. So no additional damage would occur cut up some 1/4” plywood slabs and placed as a cushion on door fronts.
I sometime have to move the box from one garage to my other garage. When moving around the drawer locking mechanism doesn’t work that great.
But for the cost I plan on donating it to my wife to use for her stained glass work once I finish setting up my new garage. Should be good for a few points with the boss lady.:thumbup:
 

rrangus

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Joined
Jan 15, 2006
Messages
47
Location
Wilkesboro, NC
When moving to another state my Mac box racked..

Last piece of Mac I bought. And no, it was not the cheaper box but a top of the line box
 

Danglerb

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Joined
Sep 6, 2007
Messages
9,736
Location
SoCal
If you are sensible and leave an inch between each tool in a drawer you won't have any issues.

J/K my $100 Craftsman box has the drawers filled in most cases, no problems so far.
 

Wamsutta

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Jan 8, 2014
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10,868
Location
Amarillo, Texas
The expensive boxes are cheap too. None of them are good enough for me. I want to see some serious thick sheet metal. 14 and 12 gage.
 

Mr_B

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Nov 21, 2016
Messages
5,374
Location
Reading
^
+1 on that
I seen expensive truck boxes ruined after being transported loaded on trailers .
Poor transport suspension/poor roads can damage them even on a short trip .
 

nes999

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Joined
Aug 1, 2014
Messages
1,602
Location
IL
The expensive boxes are cheap too. None of them are good enough for me. I want to see some serious thick sheet metal. 14 and 12 gage.
Their standard is 12 gauge and they will make anything you want. We had some boxes made to custom fit around an air compressor on a truck. We would use the drawer as step.

https://strong-hold.com/

Sent from my VS988 using Tapatalk
 

ez-duzit

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Joined
Jun 24, 2013
Messages
5,094
Location
Marina del Rey
Zoro sent me 3 Waterloo tool chests; each one arrived badly damaged with no abuse visible to the shipping carton. Pure garbage unable to even withstand delivery, let alone normal use. These were all marked "assembled in USA from global components". Finally cancelled the order and went to an ancient Kennedy box.
 

VinceG

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Joined
Nov 11, 2016
Messages
408
Location
Hobart Indiana the armpit of the USA
When moving to another state my Mac box racked..

Last piece of Mac I bought. And no, it was not the cheaper box but a top of the line box

Did you buy it new from a Dealer? it should be Warranted and they will replace it. had a coworker get a 20 year old Maximizer replaced because the caster mount bent moving it over a grate.
 

Billythekid1

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Joined
Jun 30, 2015
Messages
240
Buy a used Snap-On lista or vidmar I overload them and they work great I should weigh what I have in one drawer just for shits and giggles it’s gotta be a ton
 

dthor68

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Joined
Jul 1, 2017
Messages
205
Location
Greer, South Carolina
I bought a cheap tool box and I could not be happier. I got the US General 44" box, series1. That box is the whole reason why I joined this forum. It is the reason I have spent every spare dime on more tools to fill it up. Thinking about getting another one.
 

Downwindtracker 2

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Jun 13, 2019
Messages
1,715
Location
BC
One of the fellow millwrights box died, one of the stainless Costco ones. The company replaced it with a SPG made Westward . I was impressed by it. When my box had a run in with a 10,000 # forklift, I got the company to replace it. I went with a Westward like Martin got. Well mine was made in China, instead. Within a couple of months the corners cracked . It must have lacked the internal bracing necessary, or the sheet metal was just one step down. 20 years before I had a cheap Waterloo do the same thing, so I knew how to repair it. It did have double tracks on the bottom deep drawer, though

Next time you are in HD, get a ball bearing drawer track, there will be a time when your heavily loaded drawer track jams and spits out the bearing balls. They are easily enough to repair and put back together, but not loosing a ball bearing ball, is the difficult part. Then you can break apart your spare track and have a good supply.
 

Jeffh40

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Oct 31, 2017
Messages
2,234
Location
SW Ohio
I've had good luck so fat with the Husky tool boxes. I have a few of them.

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Cryptic1911

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Joined
May 24, 2008
Messages
2,884
Location
Willimantic, CT
I just picked up an 84" toolvault from strictlytoolboxes.com and it's awesome. Much better than the spg made international box I used to have. I haven't been too impressed with anything that hd or lowes offer
 

1WickedEvo

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Joined
Dec 10, 2018
Messages
50
Location
NJ
I picked up a a 41” CM tool box with the wood top last December. Casters and sliders needed to be replaced. Almost kept it then I noticed that the box was wider on the bottom(concave). Box went back to Lowe’s, drove right over to HF and picked up a 44’ and never looked back. For home use they work fo me. I now own 2 44’s , a side cab and a 26. I’ve been adding some weight and noticed that opening and closing is much more easier. Once this heat dies down I’ll move over some more heavier tools from older boxes.
 
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