
Here is my humble example of the laminated 2x4 bench. It has 64 2x4's laminated in four pieces (96x12x3"). I used almost a whole gallon of tight bond 3 glue! I used a plate joiner to attach the big sections together. The front edge is 2x3 oak. I finished it off with gun stock color stain and several coats of BLO and tung oil.
Freaking cool man! Dig the pow r arm tooHere is my humble example of the laminated 2x4 bench. It has 64 2x4's laminated in four pieces (96x12x3"). I used almost a whole gallon of tight bond 3 glue! I used a plate joiner to attach the big sections together. The front edge is 2x3 oak. I finished it off with gun stock color stain and several coats of BLO and tung oil.
I had a hard time deciding on which of my several vises to mount on it. I went with my Craftsman 5197, Wilton 500, Wilton wood vise, and Pow-r-arm. I've been really wanting to use the Pow-r-arm since I got it last year but I didn't have a good spot to mount it. I used these threaded inserts on the bench top to mount it. I wanted to be able to easily remove it and still have clean work surface.
Under the front edge I stuck on a l.e.d. strip for lighting in the drawers. It does several different colors as well as white light.
Freaking cool man! Dig the pow r arm too
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Man id love to find oneThanks! Ya the pow-r-arm was definitely something I bought only because of GJ. I would have never known what it was. Until you see it in person you cant believe how sturdy it holds in position!
That looks great and similar to how I want to build mine in my new garage. Did you build the upper cabinets?
Cleaning & preparing Dad's workbench for electronics projects. Need to consider what to put on the surface.
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Tommy I'd agree with youI'd leave it. I don't know about you, but certain stains and marks that were on my Dad's bench in my old house brought memories from stuff we did together when I was young. I'd love to have that bench instead of the one I got when I bought my house. I have his 2' step ladder and there are similar marks that bring back memories. My wife didn't understand when I put new cross braces on it and tightened up the tie rods instead of buying a new ladder.
Tommy
Here is my humble example of the laminated 2x4 bench. It has 64 2x4's laminated in four pieces (96x12x3"). I used almost a whole gallon of tight bond 3 glue! I used a plate joiner to attach the big sections together. The front edge is 2x3 oak. I finished it off with gun stock color stain and several coats of BLO and tung oil.
I had a hard time deciding on which of my several vises to mount on it. I went with my Craftsman 5197, Wilton 500, Wilton wood vise, and Pow-r-arm. I've been really wanting to use the Pow-r-arm since I got it last year but I didn't have a good spot to mount it. I used these threaded inserts on the bench top to mount it. I wanted to be able to easily remove it and still have clean work surface.
Under the front edge I stuck on a l.e.d. strip for lighting in the drawers. It does several different colors as well as white light.
Dumb question but I've never used those threaded inserts before. Howe are they installed into the wood? - Sorry for the dumb questions.
I'm having a little trouble understanding what you did. 8 ft x 1 ft but what's the 3? 2x4's are obviously 3-1/2". You laminated the 2x4's which way? In the pics it looks like on the flat and not so the bench top will be 3-1/2" thick. Am I misunderstanding this? Then you used plate joinery to join the 1 ft wide bench top sections into 24' wide?
Dumb question but I've never used those threaded inserts before. Howe are they installed into the wood? - Sorry for the dumb questions.

Cool, thank you for your insight.
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T-Handle: did you used to work for Milwaukee or buy their display cause that hood above your Milwaukee tools really does look good.
nice looking bench and shop too!![]()
I Posted my benches a while back. This is an update.
The New bench I was working on was looking pretty good. Got to the point of being ready for new doors. And then Wednesday Morning I woke up to flames and smoke.
The Last 2 Pics actually show part of the bench.
Everyone is OK. I managed to get the fire put out before the Fire department showed up. Luckily one of the kids was up gaming and smelled the smoke. Minor smoke inhalation for myself.
Thankfully I had 2 Fire Extinguishers.
You can see whats left of the fire starter battery pack in one of the pictures.
Added 2 better picture of the workbench.
I Posted my benches a while back. This is an update.
The New bench I was working on was looking pretty good. Got to the point of being ready for new doors. And then Wednesday Morning I woke up to flames and smoke.
The Last 2 Pics actually show part of the bench.
Everyone is OK. I managed to get the fire put out before the Fire department showed up. Luckily one of the kids was up gaming and smelled the smoke. Minor smoke inhalation for myself.
Thankfully I had 2 Fire Extinguishers.
You can see whats left of the fire starter battery pack in one of the pictures.
Added 2 better picture of the workbench.
Man, I'm glad you and everything turned out OK (except for the damage). I know gazillions of people use them, but things like this are why I'm a little leery of jump packs.
Tommy
So was the portable battery charging when this happened or just sitting there idle, unplugged, etc?This was a 500W Portable Battery Powered generator.
The Fire Department told me that one of the most common causes they see is wall chargers. The other very common one is dryers. Bad Kitchen fires are less common than you would think. I think that's because someone is usually in the kitchen and if one starts they put it out right away.
We had a dryer fire about a year ago. We were in the room. So it was remedied with no Damage. I cleaned the dryer out and the whole bottom was filled with burned lint. Hence the reason we had 2 fire extinguishers. Those were replaced the same day as this fire.
If I would not have had 2 it would have been a lot worse.
When I walked into the garage and turned on the lights it was still dark. I could barely see some flames coming from the floor under the bench. Once I put that part out I could see flames coming off the top of the bench going up the door and traveling across the ceiling a couple of feet in every direction.
I went back to the house door and got the other fire extinguisher. By the time I got back it had just about doubled in size. Luckily I was able to get it out with the second Extinguisher.
I had opened up the big door when I grabbed the second extinguisher. When I got out of the garage I could only see the back wall up about 2 feet from the floor. The entire top half was pitch black with smoke. I could not tell the lights were on.
The Fire department showed up about 3 Minutes later. (seemed like an hour) They went in and checked everything out. The fire chief showed me where it had burned most of the way through the sheet rock and congratulated me on my quick thinking. He told me that we had caught it just before it became a fireball.
He explained that the reason the flame got so much bigger is because it was starving for air. "The Air I gave it when I opened the door". If we had not opened the door when we did, a minute or less later and it would have pulled the doors in until they caved in. When it gets to that point it is extremely hot and literally explodes into a fire ball.
It was very educational... I guess that's at least one good take away. Also My new bench appears to be recoverable. Hopefully another good take away.
I am counting my blessings, but it is really hard to go through all of my garage contents an discover how much damage smoke really causes. Not a single storage bin or power tool is recoverable. My Compressor may be OK. but it may need a new motor. At least I have insurance.
People I know don't see why I am not more upset. I feel thankful that I caught while I could still put it out. And nobody was injured.
Look at the gas can... No it is not photo shopped.
And the Furnace Filter from inside the house.
So was the portable battery charging when this happened or just sitting there idle, unplugged, etc?
I've personally seen batteries cause issues from charging and have become a little paranoid about them when left unattended. I've actually wired an outlet into the same switch as my overhead lights specifically for my cordless tool chargers in hopes it prevents any unattended battery or charger problems. I run the risk of not always having a charged battery when I need one, but I'm hoping that given the amount of cordless tool batteries I own, it won't be a problem.
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Damn. I'm sorry to hear that, but glad it wasn't worse.It was setting on the bench unplugged. So it was a failure inside the battery pack. With the way they are designed it would have to be multiple failures since there are design with safety circuits to prevent this.
Man id love to find one
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Damn your right, spendy lil bastardsAmazon has them:
https://www.amazon.com/dp/B00101WGMI/?tag=atomicindus08-20
https://www.amazon.com/dp/B00101WGMI/?tag=atomicindus08-20
https://www.amazon.com/dp/B002RNVMXM/?tag=atomicindus08-20
. . . however these appear to only be the base. Pretty pricey!
DaveT said:SoCal: I have not used one but based on the amount of work I’ve put into making my own 7’x36”x2.5” thick butcher block I would say that’s a decent price. And free shipping that a pretty good deal. Looks like the reviews are positive.
By the way those cabinets and your shop looks incredible!

