To avoid these ads, REGISTER NOW!

Light rust on taps and dies

theoldwizard1

Well-known member
Joined
Feb 22, 2011
Messages
43,614
Location
SE MI
I bought a "vintage" Craftsman tap and die set at a garage sale for a reasonable price. It looks like it has not been used very much, but there is some light rust.

What is the easiest way to remove the rust ?
 
To avoid these ads, REGISTER NOW!

Dave455

Well-known member
Joined
Mar 19, 2013
Messages
5,859
Location
Sussex, England
For taps, just use a fine brass wire brush, and a suitable oil.

For dies I’d start the same way, but you can’t get inside. So, after getting any loose external rust shifted, I’d give em a soak in spirit to remove any oil or grease, then a soak in the rust remover of your choice.
 

RoninB4

Well-known member
Joined
Jul 22, 2020
Messages
3,720
Location
Under My House
Use them but be wary of the material you're using them on if making new threads. It doesn't take much use to dull the actual cutting edges of a tap or die, especially if those are just plain carbon steel and not HSS. If HSS isn't stamped on them then they're plain carbon steel. Taps/dies don't last forever and it's quite possible, for a couple of reasons, to trash a new tap/die in one or two uses. Using a dulled tap for new threads can lead to it breaking off down in the hole. A dulled die will smear/gall the threads and look terrible. A dulled tap/die works ok for cleanout of an existing thread but using them for new threads is asking for trouble. Apply oil when using these should displace/rub some of the rust off.
 
To avoid these ads, REGISTER NOW!

m.d.hunter63@hotmail.

Active member
Joined
Nov 5, 2025
Messages
32
WD-40 does a good job of breaking light rust, that and a wire brush. But as a previous poster stated, taps/dies are consumables, when dull they cause more problems than they are worth.
 

rlitman

Well-known member
Joined
Oct 18, 2010
Messages
24,773
Location
Long Island
Rust is an abrasive. The rust that rubs off during the first use must not be allowed to grind on what's left of the sharp cutting edge. I'd use a greasy lubricant (Fluid Film is my favorite choice) that traps the rust, and replace it over-zealously until the tap is clean.
 
To avoid these ads, REGISTER NOW!
Top Bottom