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Above 1200 Sq/FT LilScorpion’s Fab Space

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lilscorpion

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Mar 15, 2010
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Colorado
Nice fab!

When you take the computer stand apart for powder coating, determine how to use the monitor's arm for the cable management.
Yeah, cables need to be managed. I've ordered a tig torch wrap (thingy) and plan to do exactly as you recommended. Some of the holes on the back-side are for threaded inserts so I can attach dual purpose shields/cable supports coming out of the case... :)
 
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lilscorpion

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Colorado
this evening I wrapped up the machining of the drawer fronts and the front side machining of the second half of the kitchen cabinet doors. Op1 cuts the profile of the shaker style door, chamfers, and profile.

IMG_7308.jpeg

I then cut the excess off with a trim router. The pile grows quickly.

IMG_7309.jpeg

I’ll be in paint/finishing mode very soon.

IMG_7310.jpeg
 

jake28

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Aug 28, 2018
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481
Location
SF, CA
Always impressive, thanks @lilscorpion for sharing.
Two questions:
1. What is your solution for work-holding the doors on the CNC?
2. Having just looked at your 3d printing set up posted in @sakurama 's thread, do you run filament from a filament dryer straight to an X1C, or dry it and then load in the AMS?

Many thanks, and apologies if you've answered these questions elsewhere.
 
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lilscorpion

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Always impressive, thanks @lilscorpion for sharing.
Two questions:
1. What is your solution for work-holding the doors on the CNC?
2. Having just looked at your 3d printing set up posted in @sakurama 's thread, do you run filament from a filament dryer straight to an X1C, or dry it and then load in the AMS?

Many thanks, and apologies if you've answered these questions elsewhere.
Fixturing the doors on the table - I used the table to machine holes 4” apart and installed threaded inserts into each.

IMG_6713.jpeg

Then cut some stops in a variety of sizes and lengths on the plasma table and bent them in the press brake.

IMG_6717.jpeg

After squaring the fixture sheet on the table using calipers, and zero’ing the machine on the bottom left corner, I’m able to clamp blanks that are slightly larger than the desired door into the fixture and let ‘er fly.

IMG_7200.jpeg

It’s not perfect but along with the vacuum of the table itself, it does clamp it good enough. I do need to add some clamps bottom left tho. That corner has lifted just a tad bit a few times.

3D printing - I have filament dryers and I’ve tried printing both ways - dry then print, print without drying…I can’t tell a difference. My theory is it’s because I’m in Colorado and it’s dry enough already. For this reason I now never dry then filament and have no issues.
 

LeonardY

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Apr 16, 2011
Messages
5,043
Location
Southern California
Your wreaths use D batteries? I thought my wife’s wreathes were heavy…
It keeps them from knocking around in the wind.
I have to admit that I like the battery operated ones. They have a timer and I don't have to run a cord to them. I am considering swapping the lights in the garlands to battery ones.
 

rmack898

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Joined
Jan 23, 2007
Messages
3,153
Location
Honu Grove NE Florida
Holy **** Matt,
I just spent 2 days reading your thread, wow! Every time a see a pic of the drawers in your shop of garage, the voice in my head says
"Woodmar" cabinets. I had so many questions in reading your thread that I'll have to go back and find what it was that I wanted to question.

I recently started down my own gridfinity rabbit hole and thats how I found my way here. I never thought of myself of being OCD but your plier drawer, so neatly organized with pliers with both red and blue handles would drive me nuts so maybe I should reconsider how I think of myself.

I'll be following along from now on.
 
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lilscorpion

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Mar 15, 2010
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Colorado
Holy **** Matt,
I just spent 2 days reading your thread, wow! Every time a see a pic of the drawers in your shop of garage, the voice in my head says
"Woodmar" cabinets. I had so many questions in reading your thread that I'll have to go back and find what it was that I wanted to question.

I recently started down my own gridfinity rabbit hole and thats how I found my way here. I never thought of myself of being OCD but your plier drawer, so neatly organized with pliers with both red and blue handles would drive me nuts so maybe I should reconsider how I think of myself.

I'll be following along from now on.
“woodmar”, into ‘26 with a new super-phrase, love it!!!!
 
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lilscorpion

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Colorado
Walked into the shop and my freakin grease gun dropped all over the floor. Hate ‘em

IMG_7371.jpeg

I had greased up the machines last week and left it hanging on the shop cart. Only 5 days and all down in the crack now.

IMG_7372.jpeg

Guess it’s time. Had started a model in Fusion so I dug it up

Grease Gun - PVC.png

The design centers around PVC pipe and a few fittings. The idea when I was attempting to figure out what to do with some PVC that was left over from a few other storage strategies I had in my last shop for shorter lengths of aluminum and plastics. The fittings were purchased tho specifically for this project about a year or so ago.

IMG_7421.jpeg

I could just glue them together and adjust the metal bracket to make it all go together without additional work but what fun would that be. For the grease gun, tube and a drain I decided to machine all the features off of all the pieces before they together.

Glued the threads piece into the pipe adapter and the chucked this pert up in the lathe

IMG_7361.jpeg

And turned it down so it could fit inside the tube and removed the flats

IMG_7377.jpeg

Machined the inside of the large tube so the adapter could now fit into it

IMG_7380.jpeg

And I have an assembly like this

IMG_7381.jpeg
 
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lilscorpion

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The next part is for the hose end of the grease gun and uses the small tube and another clean out fitting. Same idea, turn off the features

IMG_7393.jpeg

And machine so it can interface with the small tube.

IMG_7397.jpeg

Just a simple slip fit

IMG_7398.jpeg

Over to the plasma table and cut out the profile of the bracket out of 11ga cold finish steel.

IMG_7404.jpeg

IMG_7405.jpeg

And to the press brake and then final assembly. You’ll notice that in the model the grease gun sits in the holder right handed (which I am). In a last minute adjustment I decided to reverse the part and make this one left handed given where I want to install it.

IMG_7406.jpeg

Dirty hands makes for dirty PVC. Fairly easy to build and finishes fairly cleanly. May someday modify the file to work with the OD of waste pipe which comes in black. For now 5 more will work just fine for holding (and prevent leaking all over the floor) my grease guns. Hopefully no more, or at least contained, messes.

IMG_7407.jpeg
 

HogDude

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Dec 25, 2020
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226
Location
Nebraska
The next part is for the hose end of the grease gun and uses the small tube and another clean out fitting. Same idea, turn off the features

IMG_7393.jpeg

And machine so it can interface with the small tube.

IMG_7397.jpeg

Just a simple slip fit

IMG_7398.jpeg

Over to the plasma table and cut out the profile of the bracket out of 11ga cold finish steel.

IMG_7404.jpeg

IMG_7405.jpeg

And to the press brake and then final assembly. You’ll notice that in the model the grease gun sits in the holder right handed (which I am). In a last minute adjustment I decided to reverse the part and make this one left handed given where I want to install it.

IMG_7406.jpeg

Dirty hands makes for dirty PVC. Fairly easy to build and finishes fairly cleanly. May someday modify the file to work with the OD of waste pipe which comes in black. For now 5 more will work just fine for holding (and prevent leaking all over the floor) my grease guns. Hopefully no more, or at least contained, messes.

IMG_7407.jpeg
What's the part number? I think I need to order one....😉
 
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lilscorpion

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Colorado
What's the part number? I think I need to order one....😉
I’ve thought about making limited runs of stuff. The “once it’s gone, it’s gone” manufacturing model. If I did/do, I’d need to remove the unnecessary machining steps to make these easier to assemble. Maybe wouldn’t look as nice but now that I re-look at the pics maybe machining just isn’t necessary.
 
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lilscorpion

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@lilscorpion always impressive.
Question: how do you bend the tab at the bottom of the tube, that you screw through. Can you adjust the brake for that small an area?
Yes. It’s kind of a non-intuitive trick and would have been a neat one to show. I couldn’t find a pic or video of someone else doing it so I’ll have to do one for you and post it.
 
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lilscorpion

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Last night I knocked out another little last step of a project I started about a year ago. I had made a counter top insert using a Foreball Tools DIY welding table top.

IMG_5448.jpeg

Up till now, ive more or less used it as a place to store stuff, usually welding fixtures,

IMG_5456.jpeg

I haven’t welded on it yet because the holes would allow embers, sparks, etc to fall into the top of the cabinet where I have a munch if 3d printed bins.

IMG_5580.jpeg

I needed to space the top up 1” to get it flush with the counter top. I’m using 3/4” square tubing and 1/4” aluminum as ann additional spacer to accomplish this. To mount the top to the square tube, measured the tapped holes machined into the top

IMG_7358.jpeg

Programmed and drilled them into the tube to match the two different spacing.

IMG_7359.jpeg

I had to turn the heads on the 3/8” bolts to get them to fit in the tubing but they fit nice.

IMG_7401.jpeg

Now for the chip/dust trays…I cut and broke them to fit between the spacers with a fraction of wiggle room to make it impossible for sparks and splatter to get around them.

IMG_7400.jpeg

A little easier to see conceptually on the cabinet.

IMG_7356.jpeg

Counter re-installed

IMG_7427.jpeg

If these ever fill up it’ll be a lot.

IMG_7425.jpeg

Read to weld!!
 

slodat

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Feb 6, 2010
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3,679
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Central-ish, WA
Last night I knocked out another little last step of a project I started about a year ago. I had made a counter top insert using a Foreball Tools DIY welding table top.

IMG_5448.jpeg

Up till now, ive more or less used it as a place to store stuff, usually welding fixtures,

IMG_5456.jpeg

I haven’t welded on it yet because the holes would allow embers, sparks, etc to fall into the top of the cabinet where I have a munch if 3d printed bins.

IMG_5580.jpeg

I needed to space the top up 1” to get it flush with the counter top. I’m using 3/4” square tubing and 1/4” aluminum as ann additional spacer to accomplish this. To mount the top to the square tube, measured the tapped holes machined into the top

IMG_7358.jpeg

Programmed and drilled them into the tube to match the two different spacing.

IMG_7359.jpeg

I had to turn the heads on the 3/8” bolts to get them to fit in the tubing but they fit nice.

IMG_7401.jpeg

Now for the chip/dust trays…I cut and broke them to fit between the spacers with a fraction of wiggle room to make it impossible for sparks and splatter to get around them.

IMG_7400.jpeg

A little easier to see conceptually on the cabinet.

IMG_7356.jpeg

Counter re-installed

IMG_7427.jpeg

If these ever fill up it’ll be a lot.

IMG_7425.jpeg

Read to weld!!

It must be a sickness because the first thing I thought was to use a piano hinge on the far side to put a flat sheet metal cover over them and use them for drawers :ROFLMAO:
 
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lilscorpion

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@lilscorpion always impressive.
Question: how do you bend the tab at the bottom of the tube, that you screw through. Can you adjust the brake for that small an area?
Out of dumb luck, YouTube dropped this in my feed (presumably because I was trying to find it couple days ago?? AI…)

Fast forward to 27 seconds. This is exactly how it works.

 
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lilscorpion

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This wall organizer has been bouncing around in my yard for a while now…I use a soldering iron quite a bit and previously I stored it in a drawer or on a shelf in a cabinet.

IMG_6670.jpeg

The multiple wires, how the unit sits on the counter, and the iron, makes taking it out and getting it set up kind of a pain. I tend to leave it out if I’m in a project that needs it and sometimes it’ll stay on the bench for weeks before I bother to put it away.

IMG_7437.jpeg

The idea is to make a bracket to hang this goofy shaped unit on the wall so it’s out permanently but also out of the way. I didnt take pics making it because I figured it would take me a few tries and I could snap pics on the final version. Oddly, I nailed it on the first one so this will be more of a walk-thru than build.

The wall bracket is designed to make the unit sit flush (it’ll make sense in a minute).

IMG_7438.jpeg

The additional holes in a semi-circle allow me to angle the unit if I end up wanting to put it in the corner (I’m thinking so over on the shop side). The base gets rivnuts to make adjustments easier

IMG_7444.jpeg

There’s a little bracket integrated to mount the iron holder that came with the unit so it can live on the wall with the unit..

IMG_7441.jpeg

The bracket is angled so the display is at eye height instead of tilted up (tilted up makes sense for the unit if it’s sitting on the bench but no sense on the wall).

IMG_7442.jpeg

mounted to the wall. This angle makes it easier to see the window in the bottom of the bracket which allows the unit to breathe where the unit has a built in vent on the case for cooling.

IMG_7433.jpeg

The the angles of the bracket match the soldering units nicely.

IMG_7432.jpeg

Here’s where it will live for now, up under the cabinet and out of the way.

IMG_7123.jpeg
 
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lilscorpion

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Nice work! I would add a heat shield above the iron holder to keep from discoloring the bottom of that shelf.
Great idea!!

Second thought as im doing stuff: I’m curious about how much heat there is when the machine is on high. The point of the circular wire around the holder is to allow the heat to dissipate safely so I’ll check into the laser and see what it gets to just as an educational moment to see if the manufacturer was thinking already or not. Regardless I may add a shield because its an easy safety against the shop going up in smoke.
 
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lilscorpion

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What gauge is the material you're making all your fixtures and brackets from?
Depends in the weight bearing of the bracket/organizer. Most are 14ga but for heavier things like the grease gun holder I up it to 11ga. I could probably get a way with 16ga on some stuff but I’ve decided not to stock a lot of 16ga just to keep scrap, nesting, drops, and cost simplified where I can. Tho…there’s not much difference between 16ga and 14ga from a cost perspective.

With regard to weight bearing - a part formed out of 16ga or 14ga and a few tack welds is probably strong enough for all of the organizers. That said, I’m intentionally choosing to not have to add welds if I don’t need to. One less op given the negligible cost difference is an optimization that I value even if it may not actually make sense from some other angle…🙃
 
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lilscorpion

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Need to get the counters finished up in the garage (speed shop) side, decided to focus on them today. I’d already made the laminate counter for tender t wall of the garage but left room for a steel counter. To get it mounted I needed to make a frame to mount it. This is the 3rd steel insert/counter I’ve made and each with improvements. Last time I learned that I can’t make them the exact same length as the top because the inconsistency in flatness of the wall can make perfect a mess. So this time I’m making it 1/4” smaller intentionally.

IMG_7469.jpeg

I’m going to add threaded inserts so I can mount a vise if I want. When I cut out the top on the plasma, I drilled holes for the vise which I can use to center the mag drill bit.

IMG_7470.jpeg

Combining the precision of the ShopSabre’s drill head and carbide cutters on the mag drill makes cutting precise homes for the vise base easy.

IMG_7471.jpeg

All four in less than a couple minutes

IMG_7474.jpeg

I’m using 1” x 2” rectangle tubing to space the 3/q6 top vet the cabinet but it’s about 3/16”
Shy of the laminate surface. Last time I made one, I used 1/4” aluminum to get kinda close.

IMG_7476.jpeg

This time I wanna do better and get closer to flush. Instead of 1/4” plate, I decided to make some 3216” spacers out of steel.


IMG_7479.jpeg

They make more sense seeing the installed.


IMG_7478.jpeg

These spacers help transfer/focus the load where the cabinet is the strongest. I added spacers that will space up the top while being focused load where the cabinet is the strongest.

IMG_7478.jpeg

In the front the spacers help distribute load on the sides of the cabinets.

IMG_7480.jpeg

And the back, where the cabinet sides mount to the wall.

IMG_7482.jpeg
 
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lilscorpion

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The idea is to match the counter with a 1/8” steel bull nose to increase the strengthen of the leading edge of the counter but be dimensionally the same as the laminate counter top.

IMG_7487.jpeg

With the top located, I got the vise location set up so I could weld the nuts underneath making mounting the vise much easier

IMG_7488.jpeg

A little MiG weld should keep them in place and make it easier to boot the vise down.

IMG_7489.jpeg

Tho I designed it all in Fusion360, I missed taking into account the nut under the counter. Managed to get it done.

IMG_7491.jpeg

Getting closer. It’s all locked up now, just need to remove one more time to countersink all the holes amd install the rivnuts

IMG_7492.jpeg

Prepared for the flat head bolts

IMG_7493.jpeg

Rivnuts…

IMG_7495.jpeg

Finally.

IMG_7496.jpeg

Top installed with hardware now

IMG_7497.jpeg
 
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lilscorpion

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Last step, install the vise.

IMG_7499.jpeg

Cleanest one yet. I like that the top aligns with the base. Makes for cleaner lines. Whatcha think?

IMG_7498.jpeg

Before I call it a night I decided to clean the welding table so it’s ready in the morning to move on to the next project. Give it a good scrub with some white scotchbrite and WD40 and let it set for 10 minutes

IMG_7502.jpeg

And then buff it out with paper towel. Haven’t been gentle with it and the dragon scale coating is holding up fairly well. Better than I thought it would anyway.

IMG_7503.jpeg

Good to go, gonna call it a night.

IMG_7504.jpeg
 
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lilscorpion

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I think it’s next freaking level, like every other project that you do.

In your last pic I see a broom careless leaning against your fab table.
Does this mean there‘s a “billet broom hanger” on the project list?😉
Damn it…yes. Broom, dust bucket, and ladder racks are in the future. I’ve been putting them off because they’re not **** but I’m damn tired of knocking them over and/or moving them constantly. Thanks for reminding me. 🤣

Edit: not billet. 😉
 
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lilscorpion

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Had plans to work on the kitchen today but one of the pieces needed to make requires powder coating and is too large for the little single oven…so I abruptly pivoted back to the tripple oven upgrades. About 3 years ago I had started adding a blower motor and return to the oven Then I did t have the plasma table nor press brake and was making every bit by hand and it was taking me forever to do what now seems like simple little things.

IMG_7508.jpeg

I started by hole sawing down into the center of the top of the oven for a 4” duct.

IMG_7510.jpeg

And made a cover to hide my fabrication indesgressions. Drilled and installed some recents to hold on to the blower motor. This cover will have a high temp silicone gasket between it and the wood and between the blower and the cover to help seal things up.

IMG_7511.jpeg

The motor installed


IMG_7512.jpeg

Up until this point I felt like I was flying but the hard part was next, the ducting. I spent maybe a few hours modeling it changing it up maybe half a dozen times. Just couldn’t get it to lay out like I liked. Ultimately I got there tho. This is duct has the most complicated pieces I’ve ever made on a press brake.

IMG_7513.jpeg

It’s fully enclosed and fully sealed with aluminum tape. like how it turned out.

IMG_7514.jpeg

This fan is about 150 CFM so it won’t blow nearly as hard as the fans in my big oven do but it will still cycle the air 10.7 times per minute or once every 5-6 seconds.

Tomorrow night I’ll get the lower duct installed and cut into the bottom of the oven. It’ll look something like this

IMG_7515.jpeg

Should have the remaining parts by Tuesday or Wednesday.
 
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