Took the nut off the check valve my working compressor and no air leak! So it is the check valve spring and cap that’s busted in this unit.
Now the compressor still builds pressure slowly..
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Could maybe put a big pipe wrench around the check valve?
God point Citation,Well certainly a leaking check valve wouldn't stop you from building pressure. Have you pulled the head to check the valves?


What does the sealing surface look like. The difference in thickness likely had nothing to do with it. Remember, each mfr is going to make the parts a bit differently and to their own specifications. So long as the spring is correctly sized the difference in thickness isn't an issue. The big issue would be any damage to the sealing surface. You might be able to save the old part with some careful effort to redress the sealing surface.
Well from the way I understand what seals the check valve from blowing air back is the thickness part that matters as it is not thick/deep enough to close the bottom of the hole off where the air from the tank would blow back..
Removing the existing check valve is not possible. I tried like a mad man and it’s not budging and neither do I have a good approach angle to get even more leverage on it. Basically I need a new check valve for just that white plastic cap and perhaps spring portion..
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Is what your trying to remove in post #25?
If so, just make a "socket" for it out of steel scrap and 1/2" or larger nut welded to the top. They you can use a ratchet and cheater from above and not worry about clearances.
Of course, if you don't have a welder, I guess you have to go to Plan B.
Well from the way I understand what seals the check valve from blowing air back is the thickness part that matters as it is not thick/deep enough to close the bottom of the hole off where the air from the tank would blow back..
Removing the existing check valve is not possible. I tried like a mad man and it’s not budging and neither do I have a good approach angle to get even more leverage on it. Basically I need a new check valve for just that white plastic cap and perhaps spring portion..
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I would take some measurements before stretching the spring. The air pressure in the tank holds the valve shut as much as the spring does. The spring just helps. So long as it barely closes with the current spring you should be fine. It's unlikely the spring or the plastic part are dimensionally off. Again, look at the sealing surfaces? Are they clean, flat?


I still think it’s the size of the white cap. Look at the difference with the unit inside the check valve.
Second picture is the thicker cap from the working compressor, once installed in this unit seals it and no air leaks.
First picture is the smaller cap that was in this unit. With it installed it bleeds air.
Not sure but look at the bottom of the white cap you can see the opening how much bigger it is down into the tank, hence why air is released.
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I do see what you mean.I still think it’s the size of the white cap. Look at the difference with the unit inside the check valve.
Second picture is the thicker cap from the working compressor, once installed in this unit seals it and no air leaks.
First picture is the smaller cap that was in this unit. With it installed it bleeds air.
Not sure but look at the bottom of the white cap you can see the opening how much bigger it is down into the tank, hence why air is released.
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