It's not normal for ANY pliers.Is this normal for these pliers?
Yeah, I guess I know that but since it's a three position plier I thought maybe the geometry was such that they had to make a choice as to what position the jaws should align. Making a call to customer service.It's not normal for ANY pliers.

This pair has way better alignment than the last thread on this topic, were the misalignment was to the side.Brand new pliers, aquired through the Snap-on website. Gonna go out on a limb and say this isn't the way it's supposed to be? On the widest setting, the tips seem to align. Is this normal for these pliers? Sorry if this seems like a stupid question.
I'd guess it's just production sample variation. I hadn't noticed if they'd gone from "Pending" to a patent (my recently-acquired blue pairs still have "Pending" but could be older stock), but I kinda doubt they've tweaked/updated anything.Just spit-balling here, but any correlation at all with the "pat pending" versions vs. current production?
My PP 46's are spot on compared to what I've seen pics of, but that could be coincidental.
OP says they're misaligned on the smallest setting, and aligned on the widest. So there's no way to file them to stay aligned, and it means that the slot was cut in the wrong position, and has nothing to do with tip correction.Mine were misaligned like that. I didn’t figure they’d do anything and so I just filed them flat.
OP says they're misaligned on the smallest setting, and aligned on the widest. So there's no way to file them to stay aligned, and it means that the slot was cut in the wrong position, and has nothing to do with tip correction.
You're imagining it right, but there appears to be both the slot misalignment AND an offset going on.Wouldn't the error be multipled as we open the jaws to increasingly larger positons? It would be like a dial incidator at an angle, cosine error I believe its called?...
What's the news; what they say?Making a call to customer service.
No, I mean exactly what I said. mine looked exactly like the OPs. Just another data point for the quality concern being discussed. What I did to fix/improve mine is irrelevant, but meant to provide something OP can do to make the tips more usable at the smallest setting, which as you pointed out is what the picture showed. Doubt it’s going to affect anything at the widest setting, but helped a bunch at the small setting.OP says they're misaligned on the smallest setting, and aligned on the widest. So there's no way to file them to stay aligned, and it means that the slot was cut in the wrong position, and has nothing to do with tip correction.
I'm guessing you've got much more experience with SO pliers than me (my sample size is 11), but to add another data point - attached are a set of 97ACF from a PL600ES1RK set.QC on SO pliers seems pretty hit or miss these days. Honestly I've had better luck with complete sets for some reason than the individual pliers.
I can't wrap my head around this myself. Went and looked at needle nose pliers from Knipex, Channellock, Engineer, Tsunoda, Klein, Orbis, and Wiha - all tips align perfectly. To SO's credit, my experience with their warranty department was excellent - extremely responsive, friendly, and processed the warranty immediately.Most plier manufacturers touch up the plier tips on a grinder as one of the last manufacturing steps, so the tips match.
Sometimes this is good, sometimes it leads to tips that are not perpendicular, at least if the worker is careless, or a jig is set up wrong.
Snap-On seems not to do that with these pliers.
No clue why.
If you are asking me (the OP) then the answer is the pictures show it on the smallest setting.Do they align at the smallest setting were it would be set when using them for something that small?
They agreed it's not acceptable and that they will send a new one. They said they don't want the misaligned pliers back and to dispose of them.What's the news; what they say?
They are sending me a new pair, so we'll see.Mine were misaligned like that. I didn’t figure they’d do anything and so I just filed them flat.
Wouldn't the error be multipled as we open the jaws to increasingly larger positons? It would be like a dial incidator at an angle, cosine error I believe its called?
The idea any pliers is going to look good zoomed on the tip, I don't think is fair. My knipex, Mac, snapon, channel lock, proto, tekton, they're all off if I squint at the end. That ignores the irregularly sized tips that aren't mirror images, one will always be smaller.
Wouldn't the error be multipled as we open the jaws to increasingly larger positons? It would be like a dial incidator at an angle, cosine error I believe its called?
The idea any pliers is going to look good zoomed on the tip, I don't think is fair. My knipex, Mac, snapon, channel lock, proto, tekton, they're all off if I squint at the end. That ignores the irregularly sized tips that aren't mirror images, one will always be smaller.