Awesome replies! Goes to show how much I need to learn.. I’m a total noob when it comes to metal work, just never really learned it for some reason.. either hacked out what I needed or paid someone.. but figure it’s time to learn. Would a metal band saw be a better tool? Basically I need to cut curves into sheet metal. . I’m sure I’ll end up with all sorts of new tools, this is GJ and I’m a disciple.. lol. I also plan on checking out a brake this weekend.. I hate to ask, but is horrible Freight even worth looking at? Welding is next..
thanks for your help!
For curved cuts in metal, a decent jigsaw with the proper blade is possibly way better than a bandsaw.
The only issue with a jigsaw is you get a lot of vibration, which can be an issue in thin sheet metal.
Backing the metal with masonite can help relieve the vibration issue, but wind up costing more.
For thin sheet metal between 18-25 gauge, hand shears of various types can be used, although they get fatiguing after long use.
Bessey/Erdi and Stubai make hand shears with extremely curved blades in left and right hand models for tight curves, but the cost is pretty high. (way higher than Midwest, one of the top US manufacturers of sheet metal hand shears)
You also usually need different types of shears for some of the different cut types.
Wiss aren’t the best shears nowadays, but a pair is less than $20 at Home Depot, and can always be used for certain other shop tasks if you don’t like actually cutting metal with them, in case you haven’t tried that method.
Admittedly, the metal bandsaw I used was in a school shop environment, and the blade my have been dull as hell, and nobody really showed anybody how to properly use it.
I think the saw was an old US Delta or Powermatic 14” or thereabouts model.
The SwagOffRoad tables for portable bandsaws look good, and the blades are likely more affordable than for a larger saw.
The Swag kit is about $80-$150 for the swag table, plus the cost of the portable bandsaw, which might be $300+-.
You would want a corded portable saw if you went this route.
If you just want to see what a power shear is like to use, Harbor Freight has a few options that cost less than $60.
I have no clue what the long term durability would be, but the price is around the same or kess than a pair of cutters for a Kett shear, and way less than the cost of replacement cutters for Trumpf, Fein, Draco, Hilti, etc.
The HF unishear type shear doesn’t look bad.
And HF also has a double cut.