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Looking for specialty crimpers

Acuratechva

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Mar 4, 2013
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Virginia Beach VA
Hey all, i got a bunch of tiny bmw pins to crimp .2-.5mm and found plenty of junk on amazon. Was hoping someone could recommend a quality brand name tool to avoid having to trial and error with Chinese junk.

This is the tool i found which should work but i rather have a high end option that people can vouch for.

Thanks!


 

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BrandonV

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Firebrick43

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I have a pair of these for those type of pins

Those are much larger crimpers than the terminals he has. The are for 14-12-10 ga wire and he is using wire 24 gauge and lower

Hey all, i got a bunch of tiny bmw pins to crimp .2-.5mm and found plenty of junk on amazon. Was hoping someone could recommend a quality brand name tool to avoid having to trial and error with Chinese junk.

This is the tool i found which should work but i rather have a high end option that people can vouch for.

Thanks!




If your not doing a lot of them the Engineer PA 09 pliers to crimp open barrel miniature connectors.

The require you to crimp the barrel and strain relief separate but they do a proper crimp that many cheap crimpers don’t.

https://www.amazon.com/dp/B002AVVO7K/?tag=atomicindus08-20
 

isb cornbinder

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I have a pair of these for those type of pins

I have that Packard crimp tool. I got it at a secondhand store for $10. The seller thought parts were missing. MAC makes a really good Weather Pac/Packard crimp tool. The truth be told, I prefer the MAC over the Packard/WP The MAC is $40
 

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Just_Steve

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Dutchess County, NY
I have that Packard crimp tool. I got it at a secondhand store for $10. The seller thought parts were missing. MAC makes a really good Weather Pac/Packard crimp tool. The truth be told, I prefer the MAC over the Packard/WP The MAC is $40
The price was right for mine also, company issue when I was in the business.
Gave away my Deutsch crimper as I don't think i will ever need that one.
 
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cannuck

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Rural SK
Hey all, i got a bunch of tiny bmw pins to crimp .2-.5mm and found plenty of junk on amazon. Was hoping someone could recommend a quality brand name tool to avoid having to trial and error with Chinese junk.

This is the tool i found which should work but i rather have a high end option that people can vouch for.
The tool you show is meant for wire sizes down to 0.3mm, whereas you state you need 0.2 so for the smalles sizes, will not work.

Go to your BMTroubleyou shop manual and it SHOULD tell you what tool to use and then shop for that tool or its clearly stated equivalent. If not, head for appropriate enthusiast web site and find out who sells such tools. The terminal you show will have a unique removal tool (once again see the manual) so go to the source that sold you that non-generic tool. The crimper you need will likely have two sides in each wire size die - one to do the strain relief over top of the insulation and one to do the wire crimp - i.e. both at same time. Biggest problem you will have on this side of Atlantic is tools marked for AWG sizes. Buy a Euro tool marked in metric sizes and make sure you are using right die with matching wire size. Start by assuming you are spending $100 for the tool and finish by remembering how much time and effort it is to troubleshoot and repair a wiring termination failure.
 

no704

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Just double over the wire if it will still fit in the termanal block.
 
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BillK

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Your best bet is going to be to go to an actual store and try one of your pins in a tool. I think Home Depot has a couple of different ones. I have at least 5 different crimping tools for my electronics hobbies and automotive use. There never seems to be any rhyme or reason as to which one fits other than just trying it.

Like cannuck said, if you have the BMW service manual it should tell you what the connector is and which tool will fit it.
 

bwringer

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...Biggest problem you will have on this side of Atlantic is tools marked for AWG sizes. Buy a Euro tool marked in metric sizes and make sure you are using right die with matching wire size....

On a related note, I'd love to figure out where to get metric wire in the US. Other than scavenging salvaged wiring harnesses, anything but AWG is unobtanium.


This is a site selling Japanese connectors and tools, but there are some great close-ups and info on proper crimping, and several excellent crimpers for sale:

Crimping tutorial:
 

Jay H 237

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Tyco Amp makes alot of excellent crimpers for those style, but they're around $400 for some of them. Need to the jaws to match the pins though.
 

Firebrick43

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On a related note, I'd love to figure out where to get metric wire in the US. Other than scavenging salvaged wiring harnesses, anything but AWG is unobtanium.


This is a site selling Japanese connectors and tools, but there are some great close-ups and info on proper crimping, and several excellent crimpers for sale:

Crimping tutorial:
Misumi has multiple metric wire, both Japanese and euro made, on their website.
 

BreeStephany

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Oregon
Daniels Manufacuring Corp (DMC) make pretty nice crimpers for a wide variety of applications, MIL-DTL-38999, D-Sub, Molex, etc., all the way up to utility crimps, etc.

They are an industry standard for aerospace, electronics, control builders, etc. and make quality tools... but as others have said, with quality comes price... most crimpers are $200+ for their smaller molex, d-sub and aerospace tools and just go up from there.

They are designed for accurate repeatability, but that comes with a price tag.

It's also important to remember that you need quality terminals to produce quality results with quality tools. Find the brand of terminals you will be working with and then find the DMC crimper that fits that brand and model of crimp.

Just my two cents.
 

DHCrocks

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Hawaii
I have a Paladin crimper 1300 series that uses dies. you can get one for open barrel terminals. It works good and has consistent crimps since it is a ratcheting type.
 

AdAstra

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Hozan P-707 is the way to go for these if you don't want to use the factory-specific tool.
 

rust in the eye

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On a related note, I'd love to figure out where to get metric wire in the US. Other than scavenging salvaged wiring harnesses, anything but AWG is unobtanium.
I once repaired a burned 850i body harness and used wire harvested from scrapped BMWs. Not so much that the gauge was such a concern but the zillion colors were important. BMW offers it by the meter. I never bought it, don't know the price, probably don't want to.
 

RPH

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Michigan Thumb
On a related note, I'd love to figure out where to get metric wire in the US. Other than scavenging salvaged wiring harnesses, anything but AWG is unobtanium.


This is a site selling Japanese connectors and tools, but there are some great close-ups and info on proper crimping, and several excellent crimpers for sale:

Crimping tutorial:
We got our metric wire from headquarters in Norway. Metric steel and tubing can be a pain in the ****. Even with Canada next door, being metric at all things don’t carry metric sized steel.
 
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