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"Making" an extension cord

kjohnson1

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Jun 6, 2013
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Thinking, which is dangerous so I'm looking for pitfalls. I have a 100' 16/3 extension cord. Could I cut it into 4 pieces and combine them to make a thicker or larger guage extension cord? Guess I 'could' do it but assuming all the connections are made properly, what's the downside?
 
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KEH

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Downside is you no longer have a 100' extension cord, plus the expense of buying the new ends. For the good heavy 12-3 wire you need good ends, not the HF ones, which adds to the expense.

KEH
 

NUTTSGT

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What's the down side ? All the wires may not carry the entire voltage and some might carry more. They may carry more than the 16 ga is rated for resulting in melted wire and a possible fire hazard.

Is your homeowners policy paid and up to date ?
 

KEH

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Sorry, I misread your post as 12=3 instead of 16-3. Still would prefer to keep a 100' cord. HF ends should fit 16-3.

KEH
 

thdewey

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NO.

Downside(s) -
1. Fire that destroys garage/shop/home
2. Kill you/co-worker/loved one
3. Damage equipment that you or your boss paid good money

I could think of a few more.

Why is this a good idea?

GET THE RIGHT SIZE EXTENSION CORD!
 

Clubber

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If you need thicker gauge extension cord, go to Grainger an buy one. If you wish to make your own, go to Grainger and buy good quality cable, good quality ends (ie Hubble) and make one. You're thinking of taking 4 pieces of cable individually shielded and somehow getting all the ends together to their prospective places and of true equal size. The loads may not carry equally so heat (depending on load you plan on running through it) can be a hazard. I vote for "Not a good idea".
 

Norcal

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Paralleling cables is not allowed for conductors smaller then 1/0, by the NEC, and doing it w/ a flexible cord is not a good idea anyway,plus the cord connectors & caps are not rated for more then 1 conductor per terminal.
 

pmiranda

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If you can find cord ends that will take four wires per "pin", safely clamp all four cables in the strain relief, cut the cord into 4 equal pieces, and take the time to wire-tie it together every foot or less, all that effort and expense will have created something almost as good as a $30 HF 10 gauge cord.
I'd rather have the 100' cord and my time back.
 

hifi_hokie

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Hillsborough, NC
Kind of related to the post, but does anyone know of a US-made, 10/3 100' cord?

US Wire makes one, but seemingly only in bulk quantities?
 

joe_padavano

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If you can find cord ends that will take four wires per "pin", safely clamp all four cables in the strain relief, cut the cord into 4 equal pieces, and take the time to wire-tie it together every foot or less, all that effort and expense will have created something almost as good as a $30 HF 10 gauge cord.
I'd rather have the 100' cord and my time back.

This is the most rational response in this thread.
 

theoldwizard1

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All the wires may not carry the entire voltage and some might carry more. They may carry more than the 16 ga is rated for resulting in melted wire and a possible fire hazard.
Exactly !

In theory, this won't happen. In practice, it could !
 

ar2stp48

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Magnolia, Arkansas
100 ft 16/3 cord. Why? This is without charts, but what will 100 ft of 16/3 safely run? Avoid tool damage and fire danger; spend your money on a heavy cord. A 100 ft 12 ga cord is not that expensive. Be safe and protect your tools, and possibly your shop.
 

pmiranda

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100 ft 16/3 cord. Why? This is without charts, but what will 100 ft of 16/3 safely run?

I have one for my electric weed trimmer. It doesn't pull much juice and the thin cord is easy to deal with.

Back to the topic...the big danger with trying to bond two cords together is if they are of differing length, construction, or aren't joined well. If you end up with different resistance between the two conductors, the lower resistance one carries a load it's not rated for, heats up, and can fail or cause a fire. If you don't construct your cable correctly mechanically, you can cause this to happen over time even if it was working "correctly" the first time. The same problem can happen with a normal cord if it's damaged, particularly at the cord ends... some of the conductors will no longer make contact and you overload the ones that are in contact.
 
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G_P

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Might as well go full redneck and just slap some cord ends on some scrap romex you find in a construction site dumpster.

There are many things I do to cut corners but paralleling 4 extension cords into one just seems like a huge fire waiting to happen. Electricity takes the path of least resistance and it wont divide itself through those 4 cords equally!
 

G_P

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You would be safer if you just used some random romex found in the trash with cord ends slapped on it.:shocking: :lol_hitti

Go to Home Depot and look aound the wire rack. People return custom legnths all the time. You can easily sweet talk the employee into giving you a discount on an odd legnth. Otherwise they will end up writing it off at inventory time and throwing it away.

I got plenty of wire that way and made up several cords.
 

Fast Orange

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Go ahead and parallel those 16 guage cords-then post the tangled and melted mess in the WTF thread....LOL

Let some moths out of your wallet- go to a supply house or industrial supply and get a cord rated for the load.
For what you'll spend for a QUALITY set of cord ends,you'll get a molded,UL approved and safe way to run that piece of equipment.
 
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tankd0g

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Nova Scotia
Someone actually makes a 16/3 100' cord? That sounds like a good heating element for keeping ice off your roof :) I would never parallel insulated AC conductors if that is what you are talking about, it can do some pretty strange things. Are you trying to get yourself a heavy gauge 25' cord for some reason? If you don't need that 100' cord any more, what I would do is get some ends and cut it up into 25' lengths and make some cords. Then go buy a proper 12/3 25' cord for <$40. If you happen to have any lying around you could put ends on a length of left over 12/2 NMD90 (the red stuff). If you know an electrician they are bound to have the end of a roll or one they pulled off a hot water heater. A cord like this isn't exactly easy to work with of course.
 

coljar

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When my son was growing up, he use to say or suggest some pretty wild stuff just to get a reaction from my wife or me. You are just messin' with us, aren't you?
 

jpinca

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Can it be done? Yes. Can it be done safely? Possibly. Worth the effort/risk? Not unless you're in some dire situation and you need an immediate, short-term McGyvver solution.
 

NUTTSGT

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Can it be done? Yes. Can it be done safely? Possibly. Worth the effort/risk? Not unless you're in some dire situation and you need an immediate, short-term McGyvver solution.

That is the absolute only reason I would attempt something like the OP was suggesting. I did something similar once to make a short set of jumper cables to start a car. I didn't like doing it one bit at the time. . . :shocking:
 

Sureshot

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When my son was growing up, he use to say or suggest some pretty wild stuff just to get a reaction from my wife or me. You are just messin' with us, aren't you?

I think you've all been trolled. Likely someone banned came back to get the safety police out in full force.

He will be back to ask about PVC airlines next.

JWILLIS is that you??
 

rvr6000

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The only thing a 100' 16 gauge extension cord is good for, in my opinion, is making a couple 50 foot lengths of outdoor speaker wire.
 

G_P

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I think you've all been trolled. Likely someone banned came back to get the safety police out in full force.

He will be back to ask about PVC airlines next.

JWILLIS is that you??

I have a PVC airline. 125psi and no issues. Actually blew apart a cheap hose before the PVC failed.
But let's forget that argument.
Wire is cheap. Well compared to your house it is.
Even a chinese questionable cord of the right guge is better than. Paralleling tiny wires.

I've been experimenting with electricity since I was 5. (With fathers supervision).
Shortcuts are usually nothing more than a shortcut to a fire.

Seriously. Check craigslist. Scrap wire is cheap enough not to risk your home/family.

Hell, I got a 6/3w ground 50' cord for my welder free when my old landlord asked me to clean out a shed.

It's out there dirt cheap. You just have to look for it!

Sent from my C5120 using Tapatalk 2
 

timtim2008

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qq76025.jpg


anyone know where can i buy one of those illuminated outlet ends from??
 

casetractorfarmer

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Sturtevant,wi
I used to use a 100 foot 16-3 for my electric weed wacker untell it got ran over in the mower .then i went and bought a gas one so much nicer than haven to drag and roll up that damn cord each time
 

Norcal

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http://www.ecspremier.com/assets/images/extension%20cords/qq76025.jpg[img]

anyone know where can i buy one of those illuminated outlet ends from??[/QUOTE]

Buy the whole cord, as seen in the posted image (disabled in this quote) it is a molded item.
 
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