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Making Your Own Drill Press Feed Handles

Mark in Indiana

Well-known member
Joined
Aug 11, 2010
Messages
3,057
Location
Southern Indiana
Hello GJ Friends:
The other day an early 1950's Cman #103.23141 drill press with mortising attachment stowed away in the back of my truck and came home with me.
Although everything works as it should, I decided that the 3 long bolts used as feed handles had to be replaced.

I decided to make my own set using shorter bolts and golf balls.

I thought I'd share how I made mine:

1st picture: Materials needed. 3 golf balls and 3, 3/8 -16 bolts.

2nd picture: The golf ball is clamped into a lathe chuck to be drilled out. The hole must be at top dead center. Placing an indicator in the drill chuck will ensure that my drilling location will be correct.
A 6" / 3 jaw metal lathe chuck is great for holding round or ball shaped workpieces. Usually found for $50 at used machinery dealers.

3rd picture) Normally I would use a center finder drill bit to place a small hole at top dead center. It was easier to use a long shank countersink bit.

4th picture) I drilled a 5/8" hole in the golf ball about 1.25" deep. Not pictured is a 5/16" pilot hole I first drilled into the golf ball to make drilling with the larger bit smoother.

5th picture) The hole is drilled and 3/8" bolt pressed in.

6th picture) To seal the bolt in the golf ball, I filled it with hot melt glue.

7th picture) The finished product. Feels comfortable to use.
 

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Mark in Indiana

Well-known member
Joined
Aug 11, 2010
Messages
3,057
Location
Southern Indiana
Not going to have much faith in hot melt glue holding that together. You can buy balls of several different materials with threaded holes in them at McMaster Carr.
You're correct in mentioning that. I decided to be safe and improve the assembly by replacing the hot melt glue with epoxy. You're also correct about McMaster. I used to buy ball handles to replace them on fork trucks. However, making my own is a lot more fun and cheaper.
 
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Kuma601

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Joined
Dec 24, 2020
Messages
960
Location
Cali
The nice thing about those bright golf balls is that they are visual standouts.
 

nadogail

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Joined
Jan 23, 2009
Messages
32,285
Location
Coronado, CA
I have found that Golf Balls can be securly gripped in the home built wooden jaw inserts of my drill press vise.
 
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