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Metal work bench prep?

Nickyboy6100

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Nov 24, 2023
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I’ve got a metal work bench I want to clean up and paint. It’s been in a metal shop for years, so it is pretty greasy. The top is bare and the frame is painted, but chipping pretty good. I was wondering if I should power wash it or just hit it with acetone and scotch brite the paint off. I would at least like to clean the grease off. Kinda thought power washing might not be the best idea. What do you guys think?
 
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Stuart in MN

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Depends on how nice you want it to look. Clean it first, using a solvent like mineral spirits to get rid of grease and grime. Scotchbrite won't remove the paint, but will scuff it and make it ready for repainting. For a smoother finish, scraping and chipping with an old chisel or something similar will work better for getting down to bare metal.
 

fiataccompli

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My most frequently used work 'bench'/table in the garage is an old metal table on casters I picked up a few years ago on FB Marketplace. It had paint remaining (mostly) on the sides & legs but the top was rusty and somewhat oily...basically same condition & history as the OP's table. After a cursory cleaning w/ simple green, maybe mineral spirts & sanding off any flaky stuff, it went right back into service as-is. It's indestructible from any gouging or spills. If I need a softer or 'cleaner' working surface I have a few sections of wood (including a retired table top) I can place on it, but for the most part, it houses a large vise, a metal brake & whatever tools & bits are part of the current project. So, at the moment, there is a Fiat cylinder head & some cam boxes, along with an array of bicycle parts & tools. I considered at first what the OP suggested, but I'm quite glad I changed my thoughts on the matter.
 

Zeke

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I’ve got a metal work bench I want to clean up and paint. It’s been in a metal shop for years, so it is pretty greasy. The top is bare and the frame is painted, but chipping pretty good. I was wondering if I should power wash it or just hit it with acetone and scotch brite the paint off. I would at least like to clean the grease off. Kinda thought power washing might not be the best idea. What do you guys think?
Acetone works great but is too expensive for me to use until final clean up. Not very environmental, but gasoline does more cleaning ounce for ounce than anything. Disposing the rags is the problem. But you can let them dry out completely and then toss them. Or you could burn them once they don't feel wet. Careful.

For the legs I'd grab any sander and start with 36 or 80 grit and knock the chipping paint down fast. A knotted wire wheel is very effective and effective of removing your skin as well. Careful with those too.

You can buy a nylon fiber discs which is Scotchbrite pads on steroids. There is a wide selection of the actual Scotchbrite brand too. They load up quickly if you melt the paint and don't last forever but do a great job w/o leaving any sanding marks.
 

Jswain

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Spray some purple clean or simple green on it and let it soak wet for an hour first, then power wash. Wipe the top dry then wipe it with a rag sprayed with wd40 or similar so it doesn't rust.

Very quick touch up with scotchbrite on the legs is more than enough for a metal working table, recoat with paint and make it your own.
 

drmarkr

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5/8"??? Geezus, did you move it with a forklift, lol? What are the dimensions?

If you're committed to painting it, yes, some kind of grease cutter (purple power, simple green, etc) followed by a good power wash. Then scuff and paint.

I would not spray WD40 on any surface you intend to paint.
 
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Nickyboy6100

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5/8"??? Geezus, did you move it with a forklift, lol? What are the dimensions?

If you're committed to painting it, yes, some kind of grease cutter (purple power, simple green, etc) followed by a good power wash. Then scuff and paint.

I would not spray WD40 on any surface you intend to paint.
I can’t seem to post pictures?
I loaded it with a fork truck. It’s still on my trailer to make it easier to power wash and paint outside before I move it into the shop. Nevermind. Figured out how to post a photo. IMG_2486.jpeg
 

Jswain

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That things pretty clean, if you didn't tell us I would have assumed that was after power washing.

Looks like it'll make a deadly welding table. Lay some vinegar or citric acid soaked shop towels on the top for 24-48 hours then hit it with some 60 grit on a DA and the top will look mint.
 

drmarkr

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Sweet baby geezus.....!! I'm going to guess that's 72"x30" (just a guess from the pic) so just the top alone weighs about 375 lbs! Not to mention all of the I-beam, lol!

Seeing the pic, if this were mine, what I'd do is scuff and prep all of the legs and the portion of the base below the actual top, and paint that. I would leave that top just the way it is and use it! That is a great looking bench, man!
 
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Nickyboy6100

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Sweet baby geezus.....!! I'm going to guess that's 72"x30" (just a guess from the pic) so just the top alone weighs about 375 lbs! Not to mention all of the I-beam, lol!

Seeing the pic, if this were mine, what I'd do is scuff and prep all of the legs and the portion of the base below the actual top, and paint that. I would leave that top just the way it is and use it! That is a great looking bench, man!
Thanks man.
I don’t plan on painting the top. The only reason I’m painting the base is to keep it from rusting. It’s 24”x60”. I want to put it on casters to be the grinding/ welding table.
 
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Nickyboy6100

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That things pretty clean, if you didn't tell us I would have assumed that was after power washing.

Looks like it'll make a deadly welding table. Lay some vinegar or citric acid soaked shop towels on the top for 24-48 hours then hit it with some 60 grit on a DA and the top will look mint.
Will the vinegar help loosen mill scale or cut the rust?
 

tarmy

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IMG_0272.jpegIMG_0031.jpegThis is done with a burnishing wheel. Then I treat the bare metal with Bostic Topcote. The same stuff I use on my cast iron table saw. Works great for years. As others said do not paint the top so you can tack things to it.
 

Fixr

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Thanks man.
I don’t plan on painting the top. The only reason I’m painting the base is to keep it from rusting. It’s 24”x60”. I want to put it on casters to be the grinding/ welding table.
If it's really just to control rust, do a quick wirebrushing to knock off the very worst of loose stuff and then wipe it down with pretty much any oil solvent. Gasoline, carb cleaner, acetone, whatever. Let it dry, brush or spray on some Rustoleum and proceed to get it dirty and scarred. The new paint will mostly hold any remaining loose flakes on and make it all look good enough.

Now, if you want it to be the centerpiece of your Garage Mahal, I'm sure you'll get plenty of suggestions.
 
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Fixr

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I would leave it alone and use it. It looks fine and I bet it wont rust anyway. If you insist spray it down with a few cans of brake clean and then shoot a can of Rustoleum grey on it and call it a day.
This brings up a thought: If it did start rusting, how long would it take before structural failure? Unless it's by the ocean, I'd guess maybe the next century.
 
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Nickyboy6100

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IMG_0272.jpegIMG_0031.jpegThis is done with a burnishing wheel. Then I treat the bare metal with Bostic Topcote. The same stuff I use on my cast iron table saw. Works great for years. As others said do not paint the top so you can tack things to it.
Nice table.
 
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Nickyboy6100

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I’m wire brushing the loose paint off, scotch brite and wax on the top. Not going to get carried away with it. This bench will be pretty nasty most of the time. I’m new to this forum and surprised by all the replies. Thanks a lot guys for all the great suggestions. I’ll post a pic in the next couple days when I get it painted. I already have a nice bench for clean work.
image.jpg
 

y'sguy

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Congrats, you have a lifetime workbench there.
I also have metal benches with bare tops. I've painted the legs and stuff with a throwaway set of brushes and Rustoleum paint. Mine are Smoke grey. I did one for my son and used sunrise red. I would just clean that up with a Scotchbrite and some Dawn dishwater soap. Unless it greasy then purple power or something similar. No one will notice the scratches or chips it has now when you are done. I rescuff my tops once in a great while with ascoth brite as needed. Paste wax is cheap and easy and works as a touch up. I have used T-9 Boeshield and it's probably the best, but not that necessary. If you do use paste wax you can thin it a little with mineral spirits. after awhile it gets a decent patina. Unless you leave in a humid, wet area. Then you'll need to use more as need. Nice bench, You will figure out what works best to your liking. Like others have said sometimes you may want to use a piece of plywood on there, cardboard or I use a heavy rubber pad on certain projects.
 

Fixr

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I’m wire brushing the loose paint off, scotch brite and wax on the top. Not going to get carried away with it. This bench will be pretty nasty most of the time. I’m new to this forum and surprised by all the replies. Thanks a lot guys for all the great suggestions. I’ll post a pic in the next couple days when I get it painted. I already have a nice bench for clean work.
image.jpg
So tell me, just exactly why did you ask us what to do? It's pretty obvious you already know how to handle it. Get back to work, son.
 
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Nickyboy6100

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So tell me, just exactly why did you ask us what to do? It's pretty obvious you already know how to handle it. Get back to work, son.
I’ve never really dealt with metal this greasy. I know the photo doesn’t show it well, but it had a ton of grime on it before I started cleaning it. I try to keep my shop clean because it doubles as an area for my son to play in the winter. This bench will mainly be used to roll outside for welding and grinding projects. I know how to paint and preserve metal. Not so much how to clean it when it’s so grimy.
 

LopezBart

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  • Pressure wash the loose stuff off.
  • Kerosene or other cleaning solvent; gas works but definitely dangerous near any sources of ignition.
  • Dawn dishwashing liquid in bucket with hot water and rags.
 

Fixr

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I’ve never really dealt with metal this greasy. I know the photo doesn’t show it well, but it had a ton of grime on it before I started cleaning it. I try to keep my shop clean because it doubles as an area for my son to play in the winter. This bench will mainly be used to roll outside for welding and grinding projects. I know how to paint and preserve metal. Not so much how to clean it when it’s so grimy.
Off the top of my head, there are solvents like petroleum spirits, gasoline, brake cleaner and various methyl ethyl death chemicals. Then there are detergents like hot concentrated Tide or Dawn, and there are putty knives and wire brushes. It's heavy steel. You're not going to hurt it with any of those things. The main thing is what happens to the runoff. Don't kill the grass, the neighborhood pets or Little Johnny next door.

There is one other option. Cleanse it with fire. (not totally joking)
 

Nutria

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Outstanding bench! I'm in the leave it and use it camp. I have one that's not nearly as nice that lives outside. Most of the original paint is gone, but I just spend five minutes about once a year knocking a little rust off and then spray some Barricade, Boeshield, oil, or something or other on it, and it's good for another year.
 
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Nickyboy6100

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I worked on it most of the day and evening. I should be ready to start painting tomorrow. Gas seemed to cut grease the best. Wire wheels are junk these days. I went though 3 on my 4-1/2 grinder in a few hours.
 

tarmy

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I’m wire brushing the loose paint off, scotch brite and wax on the top. Not going to get carried away with it. This bench will be pretty nasty most of the time. I’m new to this forum and surprised by all the replies. Thanks a lot guys for all the great suggestions. I’ll post a pic in the next couple days when I get it painted. I already have a nice bench for clean work.
image.jpg
You have no idea how much this site will cost you OP.😎
 

Sumboodie

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Interesting shed build. Mine is similar put the studs are 24" O.C. and 2x4s every ~3ft for the girts.
 
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