To avoid these ads, REGISTER NOW!

Milwaukee battery comparison

SuzukiGS750EZ

Well-known member
Joined
Apr 26, 2012
Messages
3,273
Hey guys. I own both the 2654 3/8 impact as well as the 2603 drill driver. Right now I have them both running on the 2.0 batteries. Would I gain any power buying the xc 4.0 or the new 5.0? Run time isn't that big of an issue because I use them on short auto repairs so they last plenty long enough, but if I can snag some more power out of them, that would be a reason to upgrade.
 
To avoid these ads, REGISTER NOW!

Moose364

Well-known member
Joined
Oct 21, 2014
Messages
282
Location
East Texas
No and kind of yes, full power is full power both when charged have 18v, but the 2.0 come's off the 18v faster than the 4.0 so yes you will have full power longer, but no more power. the only way you get more power is higher volts
 

Mohawk Dave

Well-known member
Joined
Oct 7, 2012
Messages
5,068
Location
SoCal
run time only..

I don't think that's correct. I'm not knowledgeable enough on the subject, but I remember reading how/why more MaH and size = more power. Or something like that.

I'd like to learn the actual science...any one care to explain with math?
 

The Motts

Well-known member
Joined
May 16, 2009
Messages
67
Milwaukee claims that the 2603-22ct, which comes with the 2.0 batteries, has 650 in-lbs of torque. The 2603-22, same drill but comes with the XC 4.0 batteries, has 725 in-lbs of torque. Milwaukee claims the impacts get the same power with either battery.
 

mrvm

Well-known member
Joined
Feb 12, 2014
Messages
3,838
Location
PA
Overview of the new XC5.0 battery pack from Milwaukee:

"Upgrade to the M18™ REDLITHIUM™ XC5.0 Battery Pack to instantly increase the run-time and durability of your M18™ cordless tools"

"Delivers up to 2.5X more run-time, 20% more power and 2X more life than standard 18 volt lithium-ion batteries.The M18™ REDLITHIUM™ XC5.0 Extended Capacity Battery Pack features superior pack construction, electronics, and performance to deliver more work per charge and more work over the life of the pack than any battery on the market."
 

rice rocket

Well-known member
Joined
Mar 24, 2011
Messages
3,175
Overview of the new XC5.0 battery pack from Milwaukee:

"Upgrade to the M18™ REDLITHIUM™ XC5.0 Battery Pack to instantly increase the run-time and durability of your M18™ cordless tools"

"Delivers up to 2.5X more run-time, 80% less money in your wallet than standard 18 volt lithium-ion batteries.

Fixed that for you.

I used the 2.0's over the 4.0's on everything and it worked great. Don't see it as an upgrade because it's not. The lighter weight of the 2.0 is much nicer too. If you need to replace, then fine, but also note that the 4.0's will be much cheaper and you can probably get two 4.0s for the price of a 5.0 pretty soon.
 

woodstockva

Well-known member
Joined
Apr 28, 2012
Messages
894
Location
USA
I asked the M18 product manager that very question on a conference call before...and he said "the 4.0XC batteries will give you roughly 5% more power than the 3.0 or compact packs".

I have a 5.0 pack also, but it seems to be the exact same as the 4.0 in power/weight....runtime being the only difference that I can see physically from the outside. That & they did stamp a lightning bolt on the top of the housing.
 
OP
S

SuzukiGS750EZ

Well-known member
Joined
Apr 26, 2012
Messages
3,273
Is 5% even really a difference you would see or feel in use? I night my impact with a battery kit since it was the first Milwaukee product I bought, so that's why I have the 2.0. Wondering if it's worth the upgrade. I love the weight of the packs.
 

kctyphoon

Banned
Joined
Jun 9, 2014
Messages
9,102
Location
Jersey/Staten Island
Is 5% even really a difference you would see or feel in use? I night my impact with a battery kit since it was the first Milwaukee product I bought, so that's why I have the 2.0. Wondering if it's worth the upgrade. I love the weight of the packs.

let me revise my original answer - all things being equal - meaning a brand new 4.0 vs a brand new 2.0 - the only difference i believe YOU will notice is run time. compared to any 4 year old battery, you might notice a difference vs a new pack of any size. but even if the 5% is true (which i BET you can see that small a difference in 2 identical impacts using the same battery), its not like your gonna plug in a bigger battery and all of sudden supercharge the same impact. if you need/want something stronger invest in a new tool before new batteries.
 

cajunfirehawk

Well-known member
Joined
Nov 29, 2011
Messages
2,566
Location
Ms Gulf Coast
Not to hijack: But speaking of MIL lion batteries, other than the one or two we use frequently, do we store the new, unused ones in a cool place until we need them? Months maybe?
 

GSteg

Well-known member
Joined
Apr 27, 2009
Messages
1,295
Location
Earth
Not to hijack: But speaking of MIL lion batteries, other than the one or two we use frequently, do we store the new, unused ones in a cool place until we need them? Months maybe?

Store them at partial charge (40% or so) in room temperature should be good. Do not fully charge them for long term storage.
 

itguy08

Well-known member
Joined
Dec 5, 2012
Messages
119
Yes, you will get more power with the higher AH batteries. Why? Voltage Sag!

A battery can only put out so much juice, called the C rate, which is the Capacity. Say you have a 2AH battery. It will put out 2A for 1 hour, which is called 1C. If you want 4A, you get 30 mins, that is 2C, etc. As the C rate goes up, the voltage also goes down as the battery works harder. So at .5C you may have 18v, at 1C you may have 17.5v and at 2C it may be 17V.

So if you're drawing 4A from a 2A pack it's 2C and may be 17v to the tool. If you're drawing 4A from a 4A pack it's 1C and you may have 17.5v. Since you have more volts under load you have more power because the battery is working less hard.

It's why Diesel pickups run 2 batteries in parallel - more power to start. 1 battery probably could do it but the voltage sag would be too great.
 
Last edited:

ihateminimumwage

Well-known member
Joined
Jan 26, 2012
Messages
3,960
I moved my M12 3/8" impact wrench up to the XC batteries, and they do hold full power longer than the little batteries. It's definitely a big help, as there is a pretty good difference in breaking stuff loose at full charge and only half charge.
 

moparman1980

New member
Joined
Jan 19, 2015
Messages
1
i run all mil m-12 stuff drills impacts sawzall and attended a tool expo that they hosted, the only diff in the 2.0 battery and the 4.0 battery is like 2 gallons of gas compared to 4. they deliver full power till dead and they shut them selves right off to be easier on the motor not delivering enough current. unlike other drills drivers that wind right down to nothing
 

chrisexv6

Well-known member
Joined
Jun 1, 2005
Messages
2,290
Location
CT
i run all mil m-12 stuff drills impacts sawzall and attended a tool expo that they hosted, the only diff in the 2.0 battery and the 4.0 battery is like 2 gallons of gas compared to 4. they deliver full power till dead and they shut them selves right off to be easier on the motor not delivering enough current. unlike other drills drivers that wind right down to nothing

Honestly I think the "shut right off" thing is there to save the battery more than anything else.

Lith ion cells get damaged if they run down to zero, so the circuitry built into the battery packs prevent it. My 4 year old Ryobi lith ion packs do the same thing.
 

FMC1959

Well-known member
Joined
Feb 9, 2014
Messages
2,305
Location
Montreal, Canada / Upstate NY
I asked the M18 product manager that very question on a conference call before...and he said "the 4.0XC batteries will give you roughly 5% more power than the 3.0 or compact packs".

I have a 5.0 pack also, but it seems to be the exact same as the 4.0 in power/weight....runtime being the only difference that I can see physically from the outside. That & they did stamp a lightning bolt on the top of the housing.

As a simple response for that PM to not get into details, this is sort of true. Being that he is a PM and not an engineer, he might not be able to explain that answer and is just quoting what he hears.

NiCads, the power drain was more of a steady downhill till they died and power decline was very noticeable. Lithium's power decline is very linear and almost flat till the end. Off the charger, 1.5 to 5.0 ah batteries will all be the same power. As the batteries drain, the bigger batteries will retain closer to 100% voltage than the smaller batteries, but in all cases, these drops are very small with lithium's and might equate to 5% when they are close to empty.

The previous analogy of 2 gal of gas versus 4 gal of gas is 100% on the ball. Changing the size of your gas tank on your car cannot change the power of the engine.
 
To avoid these ads, REGISTER NOW!

TomB19

Well-known member
Joined
Jan 1, 2015
Messages
547
Location
Regina, SK, Canada
I will say that it's nice to have a selection of battery types. When you go on vacation, you can grab a big battery, impact, and a deep lug nut socket and toss it into a tool kit. Not a big deal but nice to have options.
 

TomB19

Well-known member
Joined
Jan 1, 2015
Messages
547
Location
Regina, SK, Canada
NLithium's power decline is very linear and almost flat till the end. Off the charger, 1.5 to 5.0 ah batteries will all be the same power. As the batteries drain, the bigger batteries will retain closer to 100% voltage than the smaller batteries, but in all cases, these drops are very small with lithium's and might equate to 5% when they are close to empty.

I'm pretty sure it's a chopper circuit so higher voltage will mean less current and, therefore, less heat the same power. FUEL also regulates power based on heat, as I understand, so the larger battery creating more power does make sense but I can't imagine the effect is all that significant.
 

FMC1959

Well-known member
Joined
Feb 9, 2014
Messages
2,305
Location
Montreal, Canada / Upstate NY
I'm pretty sure it's a chopper circuit so higher voltage will mean less current and, therefore, less heat the same power. FUEL also regulates power based on heat, as I understand, so the larger battery creating more power does make sense but I can't imagine the effect is all that significant.

I have not read up on this but do not doubt what you are saying as more and more computerized circuitry is in today's batteries and tools. I would guess that it monitors the heat to protect the batteries and may reduce power if the battery is getting hot. A cool and fresh battery and the tool (Fuel or not) is producing 100% and possibly less if used hard and the battery is heating up. I can't see the tool seeing that it is a 4.0 battery rather than a 2.0 and thus extracting 120% power.
 

Sal Bandini

Well-known member
Joined
Aug 30, 2012
Messages
989
itguy08 in post #13 stated it right.

C rating of Li-ions is the rate at which they discharge based on capacity. A 1C rating means it can be discharged at 1X the capacity.

If the 2.0 and 4.0 batteries have the same C rating then that means the 4.0 can discharge at twice the rate, thereby providing more power to the tool, so it becomes more than just a gas tank thing. The analogy would be the larger battery has a larger gas tank (more capacity) but it might also have larger injectors (more flow).
 

GSteg

Well-known member
Joined
Apr 27, 2009
Messages
1,295
Location
Earth
More available amps is not a concern if the 2.0AH battery already supplies enough juice. I highly doubt the Milwaukee 2654 is being strained by the 2AH battery. You can have more available amps, but it doesn't mean the motor will take it. It only takes what it needs.
 

Sal Bandini

Well-known member
Joined
Aug 30, 2012
Messages
989
More available amps is not a concern if the 2.0AH battery already supplies enough juice. I highly doubt the Milwaukee 2654 is being strained by the 2AH battery. You can have more available amps, but it doesn't mean the motor will take it. It only takes what it needs.

So explain this...

Milwaukee claims that the 2603-22ct, which comes with the 2.0 batteries, has 650 in-lbs of torque. The 2603-22, same drill but comes with the XC 4.0 batteries, has 725 in-lbs of torque. Milwaukee claims the impacts get the same power with either battery.
 

uart

Well-known member
Joined
Nov 17, 2011
Messages
1,226
Location
Australia
i run all mil m-12 stuff drills impacts sawzall and attended a tool expo that they hosted, the only diff in the 2.0 battery and the 4.0 battery is like 2 gallons of gas compared to 4. they deliver full power till dead

As a simple response for that PM to not get into details, this is sort of true. Being that he is a PM and not an engineer, he might not be able to explain that answer and is just quoting what he hears.

My understanding is that the 5% difference figure is related to battery's internal resistance rather than any differences in the state of charge. That is, even for both packs fully charged the 4AH one could still provide slightly more grunt if you're really trying to pull a lot of current.

A ballpark figure for the internal resistance for a single Li-Ion cell is somewhere around 20 m-ohms, and an 18V pack has 5 cells in series. So that's about 5x0.02 which comes to 0.1 ohms internal resistance.

I believe that most 4AH packs use the same cells as the 2AH packs, but with 2 cells in parallel to get the added capacity. This however also halves the internal resistance! So if for example the 2AH pack had 0.1 ohms then the 4AH pack would only have 0.05 ohms.

Now consider something that's pushing the battery fairly hard. Say a circular saw pulling about 10 amps (180 watts). The voltage drop due to the 0.1 ohms of the 2AH pack would be 10*0.1 = 1 volt whereas that for the 0.05 ohm 4AH pack would only be 10*0.05 = 0.5 volts.

So given a no load voltage of say 19 volts, the 2AH pack would put out 18.0 volts while the 4AH pack would hold 18.5 volts under this load. Since power is proportional to voltage squared, this would equate to a difference in power applied to the tool in the ratio of (18.5/18.0) squared, which actually comes out quite close to 105% (a 5% increase).
 

GSteg

Well-known member
Joined
Apr 27, 2009
Messages
1,295
Location
Earth
So explain this...

It's electronically limited by the RedLink circuit. The battery cells can handle the load no problem, but you reduce cell life by drawing closer to the max discharge rate. Seems like Milwaukee took the conservative approach, which is not surprising.
 

Sal Bandini

Well-known member
Joined
Aug 30, 2012
Messages
989
It's electronically limited by the RedLink circuit. The battery cells can handle the load no problem, but you reduce cell life by drawing closer to the max discharge rate. Seems like Milwaukee took the conservative approach, which is not surprising.

That may be. I am not familiar with Milwaukee technology. If that's the case then it looks like the tool can handle more power so the bigger battery can provide more current.

My post did not state that the 4.0 will provide more power. I showed that there is more to larger batteries than just capacity. C rating is also a consideration. If you are in RC then you are aware of this.

Here's an article I found that explains some of this simply:

http://toolguyd.com/cordless-power-tool-faq-what-does-ah-really-mean/
 

MikeF2316

Well-known member
Joined
Dec 29, 2012
Messages
9,605
Location
Thornhill, ON
My understanding is that the 5% difference figure is related to battery's internal resistance rather than any differences in the state of charge. That is, even for both packs fully charged the 4AH one could still provide slightly more grunt if you're really trying to pull a lot of current.

A ballpark figure for the internal resistance for a single Li-Ion cell is somewhere around 20 m-ohms, and an 18V pack has 5 cells in series. So that's about 5x0.02 which comes to 0.1 ohms internal resistance.

I believe that most 4AH packs use the same cells as the 2AH packs, but with 2 cells in parallel to get the added capacity. This however also halves the internal resistance! So if for example the 2AH pack had 0.1 ohms then the 4AH pack would only have 0.05 ohms.

Now consider something that's pushing the battery fairly hard. Say a circular saw pulling about 10 amps (180 watts). The voltage drop due to the 0.1 ohms of the 2AH pack would be 10*0.1 = 1 volt whereas that for the 0.05 ohm 4AH pack would only be 10*0.05 = 0.5 volts.

So given a no load voltage of say 19 volts, the 2AH pack would put out 18.0 volts while the 4AH pack would hold 18.5 volts under this load. Since power is proportional to voltage squared, this would equate to a difference in power applied to the tool in the ratio of (18.5/18.0) squared, which actually comes out quite close to 105% (a 5% increase).

This. I couldn't have said it better myself. In fact, I don't think I could have even said it as good.

Everything else being equal, a battery with twice the capacity will have half the internal resistance. This means almost nothing at light load, but will make a measurable difference when the battery is highly loaded.
 

TomB19

Well-known member
Joined
Jan 1, 2015
Messages
547
Location
Regina, SK, Canada
If the 2.0 and 4.0 batteries have the same C rating then that means the 4.0 can discharge at twice the rate, thereby providing more power to the tool, so it becomes more than just a gas tank thing. The analogy would be the larger battery has a larger gas tank (more capacity) but it might also have larger injectors (more flow).

The battery could do it but the tool won't take it because the power is carefully regulated.
 

itguy08

Well-known member
Joined
Dec 5, 2012
Messages
119
It's electronically limited by the RedLink circuit. The battery cells can handle the load no problem, but you reduce cell life by drawing closer to the max discharge rate. Seems like Milwaukee took the conservative approach, which is not surprising.

That's assuming that the 2.0/4.0/5.0 use the same Redlink circuit. Which they don't. They are calibrated to the battery capacity. So, say the 2.0 will be limited to 4A discharge, the 4 to 8A discharge, and the 5 to 10A. I'm not sure if those are the numbers but the circuitry needs to be matched to the battery.

The bigger AH pack will put more amps into the tool and will give you more power. It will not sag as much under load (like when you hit a knot with a drill).

Don't believe me? Hook up a voltage meter and watch it when you put load on the motor. The smaller batteries will have lower voltage under load than the larger batteries. It doesn't matter if it's a drill, a flashlight, etc. When the load goes up the voltage will go down.

Here's a good explanation:
http://electronics.howstuffworks.com/everyday-tech/battery6.htm

The 1.5 and 2.0 have 5 batteries in series to make ~ 18V. The 3.0, 4.0, an 5.0 have 2 parallel banks of 5 batteries in series and will give you twice the power.
 
Last edited:

Nele

Well-known member
Joined
May 5, 2014
Messages
150
All I know is that skinny battery packs vs thicker ones do provide more torque when used on impacts
 

GSteg

Well-known member
Joined
Apr 27, 2009
Messages
1,295
Location
Earth
That's assuming that the 2.0/4.0/5.0 use the same Redlink circuit. Which they don't. They are calibrated to the battery capacity. So, say the 2.0 will be limited to 4A discharge, the 4 to 8A discharge, and the 5 to 10A. I'm not sure if those are the numbers but the circuitry needs to be matched to the battery.

Youre basically saying the same thing I said. lol. The BMS of each battery controls the maximum discharge. The limit is set forth by milwaukee, and they've set the limit based on performance vs. longevity. Obviously a 4ah pack will be less strained than a 2ah using the same cells.
 

jmontoya

Well-known member
Joined
Feb 12, 2014
Messages
74
Location
Georgia
should these batteries be charged before they reach a low level to prevent damage? i wonder if they are affected by short charging cycles.

I'm hoping to get an answer with out staring a new thread.
<a href="http://photobucket.com/" target="_blank"><img src="http://i1223.photobucket.com/albums/dd507/jmontoya21/DSC_0001_zpsxvhugexc.jpg" border="0" alt=" photo DSC_0001_zpsxvhugexc.jpg"/></a>
 

rice rocket

Well-known member
Joined
Mar 24, 2011
Messages
3,175
Technically yes, but manufacturers build in a pretty big safety margin.

So most cells will fail if they fall below 2 volts, or if charged above 4.2 volts. Most manufacturers have pretty well regulated chargers that charge up to 4.2, and shut the tool down at 3 volts, which leaves you ample time to get to a charger. If you discharge a battery completely to when the tool stops you, and then let it sit discharged for a year, it might drop below 2 volts and then the charger won't let you charge it again because it's an explosion/fire hazard.

Short charge cycles don't hurt li-ions, it actually the best way to use them. Deep cycles affect battery life more.
 
To avoid these ads, REGISTER NOW!
Top Bottom