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Mobile Plywood Tool Stand Base

Rich M.

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Jun 18, 2013
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286
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Timonium, Maryland
I am looking to make my 23x23 inch tool stand mobile. Right now I keep my miter saw on it. To make any cuts, I need to move the saw. Now that I am getting older, moving this is not in my best interest.

I have a piece of 3/4 inch plywood. My thought was to cut the plywood just slightly wider than the legs, screw the legs to the plywood to secure the table and then attach two 3 inch locking swivel casters and two 3 inch rigid casters.

The most this table would be moved is about 4 feet.

Does anyone see any pitfalls in my thinking?
 
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Rich M.

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Jun 18, 2013
Messages
286
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Timonium, Maryland
I also see that Harbor Freight has an adjustable mobile base for $40 before coupon. It seems to get good reviews. What I do like about it, you can adjust the size by the size you cut the wood (wood is supplied by the purchaser). From what I have read the wood needed is 1x1 1/4, which to me is an odd size. I guess if I go in this direction, I could practice my ripping skill.

Still seems like the plywood method in my original post will work out better for me.

Okay DIYers, need your input. Only want to do this once.

https://www.harborfreight.com/300-lb-capacity-mobile-base-95288.html
 
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rayra

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Escaped from Los Angeles
can you not just install locking casters directly to the feet of the stand? What is the form of those legs? If it's tubular steel there are push-in / wedge end caps that come with 1/4-20 threaded holes and similar.
 

Lynden

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May 23, 2015
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672
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Southern California
An idea I'm going to try someday is a sliding mobile base. Since you're only moving your miter saw a short distance, a sliding base might work well. Check out this Popular Woodworking article.

https://www.popularwoodworking.com/projects/sliding-mobile-bases/

UHMW is expensive. This is the best price I have found. Each block could be cut into eight approximately 1" thick pads.

https://www.amazon.com/dp/B0728KK5V5/?tag=atomicindus08-20

A mobile base with 3" casters mounted on 3/4" plywood would raise your saw about 5 inches. A base with 1" UHMW pads mounted on 3/4" plywood would raise your saw less than 2 inches.
 
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bugnut

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Jul 14, 2012
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Location
Central Ohio
If you have a flimsy tool stand like the splay legged older craftsman shown in the link

https://cd5a26cb38e2f692acf4-1755b9e4a9778d68267568d15a55e9ec.ssl.cf2.rackcdn.com/53e30f508e/6-1.jpg

putting casters on it allows for a lot of flex on the legs.

A plywood base as you suggested with thru bolts or blocking like the harbor freight base will work and do the job. I am thinking of a plywood base like this.

https://www.northerntool.com/shop/tools/product_200737620_200737620

As Lynden noted you will be raising the height with a caster installed.
 

lilredex

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Apr 29, 2006
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Toronto
This is what I did to make my saw mobile. None of the wheels have locks.
 

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mike_aa

Active member
Joined
Dec 17, 2015
Messages
34
For the Harbor Freight base you could use 1.25 inch square aluminum or steel tubing instead of the wood. Might be sturdier and an easier solution. Is there a metals store near you?

Another suggestion is to look at a different type of base like this one from Home Depot. That way you could use the plywoon you already have. A bonus is the lifting casters are foot activated.

Mike
 
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jmarkwolf

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Jan 15, 2013
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Southeast Michigan
Why not use one of the HF piano dollys? Casters already included. I keep several handy. You never know when they'll be useful.

Cut your 3/4in plywood to fit between the carpeted sections if needed.

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NUTTSGT

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Sep 14, 2009
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Northern Central Ohio
I made a few mobile bases from angle iron and stealing the casters from some HF dolleys.

I drilled a few holes, welded nuts over the holes and ran a bolt through it to lock it in place or life a set of wheels off the floor.
 

ddurrett896

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Mar 29, 2015
Messages
995
Location
VA
I built the attached for my miter saw and table saw

The miter saw hangs upside down, leaving me a flush work top and when I want to use it, I can slide out and place on those 2x4s that sit lower and make cuts while the material rests on the sides.
 

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snm805619

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Apr 2, 2018
Messages
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I built the attached for my miter saw and table saw

The miter saw hangs upside down, leaving me a flush work top and when I want to use it, I can slide out and place on those 2x4s that sit lower and make cuts while the material rests on the sides.

I have a mitre saw and a table saw on stands, and that looks exactly what I've been looking for.

Did you follow plans from somewhere? Or create all on your own?
 

ddurrett896

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Joined
Mar 29, 2015
Messages
995
Location
VA
I have a mitre saw and a table saw on stands, and that looks exactly what I've been looking for.

Did you follow plans from somewhere? Or create all on your own?

I found an example of a table saw build and used that as my base then added the miter saw from another build. See below. The miter saw link hasa table built in, but I liked the Table saw table build better.

Table Saw

Miter Saw
https://www.instructables.com/id/Mobile-Workbench-With-Built-in-Table-Miter-Saws/
 
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