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Model "T" twin post jack

don long

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Mar 31, 2012
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Location
southern california
The first time I saw this jack I wanted one so I went on the hunt for one.

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Some time later I picked up one. An old twin post manual jack. I started to research it to find out what it was.
It turned out to be a shop jack used back in the 1920's to roll cars around the shop when working on the car with the wheels off

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The jack has been sitting under my work bench for a couple of years. A few weeks ago I decided to pull it out and give it some love.
I started by taking it apart

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First the handle

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Then the wheels and then the bars holding the wheels together.

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Had to be careful not to lose the ball bearings


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LXCam

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Dang Don, you find all the cool stuff. It’s gotten so bad if I google “how to find cool stuff” google says ask Don Long. It’s just not fair 🤔
 
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don long

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Location
southern california
Now the work can begin.
The jack was very dirty and crusty making a mess as I scraped each piece.
The left and right lift mechanisms needed to be taken apart and that consisted of grinding down the top of the shaft where it had been folded down over the foot of the jack to hold it together

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Using my die grinder a wheel puller and my acetylene torch it finally came apart
Now the parts are ready for the sand blaster

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One side down and one more to take apart then I can start getting parts ready for the chrome shop.
 
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don long

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Messages
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southern california
Dang Don, you find all the cool stuff. It’s gotten so bad if I google “how to find cool stuff” google says ask Don Long. It’s just not fair 🤔

Come on Cam
It's not that bad. I do have a few treasures stuffed away in my containers though.
Thanks
 
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don long

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Knowing that the chrome shop would take a while to do my parts I went after the wheels and lift pads and got them ready to go out
That meant that the parts needed to be sand blasted, the mold marks and nicks ground down and because the wheels were so rusty and had sat in water for some time the pits were really bad. I decided to make sure the parts would come back clean I needed to send them out clean/smooth So after the sand blast and examination I needed to fill the pits that were making the wheels look so bad

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I put the wheel on the lathe, Took out the torch and some brazing rod and filled the wheel with brass

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After turning the wheel smooth on the outside I went after the inside of the wheel

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Since I'm working on another project at the same time and it has the same problem with the wheels I did the same process to all 5 wheels before sending them out to the plater.
The other project is a Model "T" hand dolly

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don long

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All 5 wheels and the 2 lift pads went out to the plater the other day and now I will get the other pieces into primer while waiting on the chrome.

Here are 4 of the 5 wheels just before sending them away. I did a little more polishing on them but this will give you an idea of the work involved to be sure of getting back a good chrome product.

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Next I went after the bolts. They are the square ones that are hard to replace. I sand blasted them then wire wheeled the threads and started the grinding process to make them smooth for chroming. I forgot to send them out to plate when I sent out the wheels so I'll clean up the handle and put it and the bolts out to plate next week.

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With the main screw shafts apart I was able to give them some attention too. I cleaned all the dried grease from the threads then sand blasted them and thinking that it would be too hard to grind them I just spent some time with the wire wheel and polished one of them

2021-09-17 20.34.35.jpg
 
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don long

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I'll be pushing this project forward again this week.
Horse
I didn't know anything about this jack til I saw the first one too. then I had to have one so I planted the seed in my little brain and waited!
 
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don long

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I've made a little more progress on this project. Today I grabbed the crank for the jack and worked at getting it apart.

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The gears were held on the shafts by blind rivets so I had to grind one end of the pin and drive it out of the hole with a punch and a B I G hammer

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After getting the 3 gears off the axles it was time to scrape as much of the old grease off the parts. Then into the sand blaster to get them clean.

The main crank tube had a bow in it so I had to straighten it by clamping it in the vice and squeezing the bow out as best I could then smacking it with the big hammer on both sides of the vice. The tube looked much better after that.

The main knuckle was a pretty rough cast so with my die grinder and a 60 grit 2" disc I smoothed off the casting marks then smoothed out the grinding marks with an 80 Grit disc then 150 grit sand paper on my pistol grip sander.

All the parts look pretty good now. The crank handle will go to the chrome plater along with all the square bolts in the morning so I smoothed it out some and it looks much better

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I will need to find a new wood handle for it later

Here are the parts to the crank tonight mostly cleaned up

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don long

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anxiously awaiting for the finished project:)

I'm slowly making headway on this jack.
The wheels and lift pads are in the chrome shop along with the hardware and it should be ready to pick up soon.
While waiting on the chrome to return I've ground down ALL the bad casting marks and filled the pits. I've primed the parts once and rough sanded the primer to get the parts smooth and tonight I reprimed the parts

first prime

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Primed again after coarse sanding and filling pits in the metal

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Thanks for the interest in my project Cobbler
 
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don long

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To give you guys an idea of how far I'm taking this jack I thought I'd post a couple of shots of the work

Here is the front yoke in its original condition (Pretty rough)2020-09-02 17.38.34 - Copy.jpg

And here is the same piece after removing all the casting marks (very smooth)
This is before I give the piece a glaze coat of bondo to fill in those pin holes you see in the top of this piece

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After sanding the bondo they get a thick coat of primer

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The parts will be sanded again with a 220 grit paper hopefully all the imperfections will be gone after block sanding, Then I reprime the parts and a final sanding with 600 grit paper before color is applied
 
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don long

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I finally found enough time to get all the parts ready for paint. The chrome should be ready later this week so progress will be good.

2021-10-11 16.57.10 - Copy.jpg
 
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don long

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Well guys the day has finally come that this jack is finished. It was a real test of patience and determination.
I finally got the parts painted and started putting the jack together only to have to take it apart time after time for dumb mistakes like putting the gear on the wrong end of the shaft or not getting enough paint on the lower sides of some parts. Well this morning my bench looked like this

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And tonight the jack looks much better

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