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Moose Explains - Changing Spark Plugs!

Moose-LandTran

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Howdy, Folks!

Welcome to the first installment of "Moose Explains", well more of a pilot really. Just a little something to help any novices who might be interested, or for anyone to read for whatever reason that appeals to them, or even just for a laugh! :)

We'll start off with something basic, because you gotta start somewhere, right? Today we'll cover Spark Plugs, an integral part to any vehicle service or tune-up.

The first step is to remove the HT leads, if you car has them, i'll cover on-plug coil packs in a follow-up stortly. These may be a little hard to remove, but be careful not to damage them! For this i used some Knipex grabber pliers to help pull them off without problems.
DSC00390-650.jpg


Next, we need to choose the right spark plug socket. In this case they need a 16mm (5/8") socket, but others may use a 14mm (9/16"), 18mm, 3/4" (19mm), 21mm (13/16"), or 7/8" (22mm). This Snap-on socket, like most other sockets for this application, mine has a rubber insert to hold the plug.
DSC00375-650.jpg


Next we'll remove the old spark plug, they're nice and accessible on this old Mercedes-Benz 4-cylinder, so i only needed a single extension on my ratchet. Depending on your application may need another combination. Remember that pulling on the ratchet is easier and reduces the risk of hurting yourself, like busted knuckles if you slip, or if the plug suddenly gives way!
DSC00376-650.jpg


Inspect the old plug, this one has definitely "had it" and needed to be changed, checking the plug can often help you determine any problems your engine may have. The only place for this old plug is in the trash!
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Nice new spark plugs! Your owner's manual will tell you which plugs are right for your engine, a good reliable parts store can also help you locating the correct plugs. If in doubt as to which to buy get a second opinion, it never hurts to be sure! Better safe than sorry, right?
DSC00382-650.jpg


The packaging of the new plugs can be a source of valuable information, in this case it lists both tightening torque and electrode gap. Again, if in doubt get a second opinion. An owner's manual, or suitable Haynes/Bentley manual will also contain this info. It is important!
DSC00383-650.jpg


Now we're going to gap the plugs, just to be sure. Bosch have kindly told us that the gap for these plugs is 0.8mm, check with a feeler gauge. The fit should be tight, but not excessively. An incorrectly gapped plug can cause running problems, and we don't want that, do we?
DSC00379-650.jpg


Mount the shiny new plug in the socket, make sure the rubber holds it in nice and tight, we don't want to drop it!
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Thread it in the hole by hand, i always make two turns backwards (anti-clockwise) so i feel the threads "click", this ensures no cross threading, which could be distasterous, and it's so simple to avoid.
DSC00381-650.jpg


As well as the spark plug gap, Bosch have kidly informed us that this plug needs to be tightened to 20nm, we'll use a torque wrench to ensure the correct torque is reached and not exceeded. I'm going to use my trusty Norbar SL1 for this.
DSC00384-650.jpg


On this particluar torque wrench, the torque is set by pulling down the collar on the bottom, and turning until you reach the desired torque on the scale. (20nm for this case.) The push the collar back up to avoid accidental changing of the torque setting.
DSC00386-650.jpg


This torque wrench is 1/2" drive, whereas my spark plug socket is 3/8" drive, here i'm attaching the socket using a step-down adapter.
DSC00385-650.jpg


Put the socket on the new spark and pull on the torque wrench until it clicks, don't pull it any further after it clicks! The click tells you the correct torque has been reached.
DSC00387-650.jpg


Reattach the HT leads, push them until they "click" on to the end of the spark plug. Make sure they engage properly.
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A job well done! And not a single problem either, how good is that? But there's still one more thing to do, clean all your tools and put them back in their place, so nothing gets lost and you can find them easily for next time.
DSC003880-650.jpg


Hope you all enjoyed!
-Moose.
 
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Diesel_Crawler

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Very nice,

Also you should do a retake of your box and post it up, The "let's see your tool box" thread could use the meat..I mean material.
 
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jay50

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Hope your second series of show and tell is more complete as you forgot two steps in changing plugs that are considered standard practice when changing those plugs:

1. Use air to blow away loose dirt, etc around the plugs before removing plugs.
2. Before reattaching the plug boots to the new plug; smear a small amount of dielectric grease inside the boot area.

:thumbup:
 
OP
M

Moose-LandTran

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You have way too much time on your hands.

Well, actuall i don't. I've spent the last 3 weeks rebuilding a Mk II VW Golf and an '84 Mercedes-Benz 230E (the one in this writeup). It's a shame that's all you could come up with. This was just meant to be a light-hearted semi-infromative kind of thing, a break from anything serious. I just thought everyone might get a kick out of seeing "me" working and teaching.

Relax dude, it's only a joke! :beer:

Thanks for all the kind words, guys. I'm glad you enjoyed it.


Jay, you're completely right, they slipped my mind, unfortunately i have neither a blow gun nor dielectric grease here. :(
 

walrus

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In Maine, Mooses and cars don't get along very well, you sure you didn't pour some sand in that engine??:bounce:
 
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G-force

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I'd suscribe to this...

One thing to add though and very important for the novice. Make sure to make note of the firing order and mark plug wires appropriately.
 

Joelfke

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These were also gapped, but for the sake of checking and demonstrating i added that bit. It never hurts to check. :)

oh absolutely....just pointing it out

we had a customer come in today with 127k miles on a trailblazer with original plugs...wanted a tuneup...plugs looked fine but we replaced them anyway
 

Joelfke

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I'd suscribe to this...

One thing to add though and very important for the novice. Make sure to make note of the firing order and mark plug wires appropriately.

x1!

especially on bigger engines and cars that are very tight..you cant always readily see which plug is going where
 

isr2kba

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MA
at general motors - the platinum spark plugs are good for 100,000 miles
we very rarely change plugs

Well if you ever get a job at Chrysler, try not to forget that they only last 40-50k at best! Your customers will appreciate it.
 

Lookin4'67Galaxieconv

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Thanks for the writeup Moose, very clever! :thumbup:

The only thing I would add is to put a little lubricating oil on the spark plug threads. I had a stuck plug several years ago in the car I was driving, and it was affecting the power. It was bad and the car was a four cylinder.

Luckily it came out when I put an impact on it, but ever since then I always put lube on the threads. Figure an ounce of prevention...:pimpflash
 

Tarheelgarage

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at general motors - the platinum spark plugs are good for 100,000 miles
we very rarely change plugs

Next time you get a car in with about 70,000 miles, take out your DSO ignition scope and take a look at the secondary igntion firing line. You might be surprised at the high KV you see.:shocking:
While the plug might be "good" for 100,000 miles, erosion of the electrode has caused the gap to increase along with firing line KV. Not a good idea to stress already margin (IMHO) ignition modules on most vehicles. Yeah, plat and iridum plugs have done away with the 45,000 mile plug change, but to make it to 100,000 miles is asking for trouble.

I've been doing this on cars that come into my shop for routine maintenance and letting the owners know the results and what they may be facing in the future if they continue driving with the plugs. Some tell me to go ahead and replace plugs, others don't. It never hurts to try to sell a needed service.:thumbup:
 

Britwrench

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Thanks for the writeup Moose, very clever! :thumbup:

The only thing I would add is to put a little lubricating oil on the spark plug threads. I had a stuck plug several years ago in the car I was driving, and it was affecting the power. It was bad and the car was a four cylinder.

Luckily it came out when I put an impact on it, but ever since then I always put lube on the threads. Figure an ounce of prevention...:pimpflash

Modern cars with aluminum heads and current spark plugs do not need anti-sieze or oil on the threads. Install the plug and torque to spec is fine.

If you really want to use anti-sieze on older cars with aluminum heads it's ok for older cas without OBD2 or cats.

Personal choice but I don't use anti-seize.
 

ozzy214

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One thing I didn't understand is Bosch plugs...wth man.

They got to be the worst designed plugs I ever saw. Peeps put the bosch suppers in and then come to the garage...well g mister...I got a miss...please fix it

Yeah and as as soon as I drop the new right plugs in ..ie ac delco for gm..motorcraft foir ford..etc...it runs like a top.

What I don't understand is why you put them in Mercedes...I think that's what you said it was. Why not NGK or what it was designed for?

But back on topic..nice write up for the noobies.... May help a lot. And good idea on showing to torque the plugs. Today's aluminum heads are so easy to strip. One point to add is it better on alunimun to do it when the engine is cold, not warm or hot.
 

elect

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Thanks Moose!! I enjoyed the write up, it provided a much needed laugh today.
 

Lookin4'67Galaxieconv

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Modern cars with aluminum heads and current spark plugs do not need anti-sieze or oil on the threads. Install the plug and torque to spec is fine.

If you really want to use anti-sieze on older cars with aluminum heads it's ok for older cas without OBD2 or cats.

Personal choice but I don't use anti-seize.

Point taken.

My daily drivers are a '94 and an '89 so older vehicles are my frame of reference.
 
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