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My old shop

littletoes

Well-known member
Joined
Nov 9, 2010
Messages
1,244
Location
NE Washington
What a Craftsman!

Have you started setting up the new shop?? Curious how you've moved things around, and what you might have changed for better working arrangement?

The knives are Outstanding!
 
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NickWheeler

Active member
Joined
Nov 19, 2010
Messages
36
Location
Castle Rock, Washington
Haven't started setting it up yet. I've been so busy working on knives I just haven't had time. I had made a scaled drawing of the old shop and all the tools in order to figure out how to set everything up in it, and I'm using the same scaled drawings (plus a new one for the new shop of course) to plan it out.

It's easy to put a couch on one side of the living room, change your mind and move it... It's not nearly as easy to move a 5000# machine like that :wtf:

I need to do some changes to the wiring, lighting, and floor in the new shop.... but I'm faunching at the bit to get it all moved.

Just for kicks, here are some more shots of the anvil :bounce: I'm not a big guy, but for reference- I'm 5'10" and about 245#.... I always look like a little kid standing next to the anvil.
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While I'm certainly not upset that Angi isn't hard on the eyes :thumbup:... the most amazing thing about her is how crazy supportive she is of what I do. I had dated girls in the past that thought it was some silly hobby that I would outgrow. Angi is actually the one who helped convince me to pursue this stuff as a full time job.

She is always willing to help me in the shop... she even learned how to make damascus not too long ago! :D I am one very very lucky guy. :)

"Sliding my mill around" ;) :D
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i8tokyo

Well-known member
Joined
Apr 20, 2009
Messages
255
Location
south of Somewhere but not close enough to a Saint
It is amazing when a person can do what he loves and make a living doing it! cool thing is you realize what you have. you are an artist, truly gifted. I have to be honest though when I opened it I did it from the 3rd page (i always seem to do that) and I thought i was in the hot women thread
 

Amitygravel

Well-known member
Joined
Mar 26, 2010
Messages
1,188
Location
Claremont Illinois
Nick!
Holy **** !
After the first few photos , and then I see the POWER HAMMER I about stroked out !
You **** !
What an awesome shop. When I settle back down and actually read everything I'm sure all my questions will be answered.

Is that a LITTLE GIANT ?

Damn nice Bladesmithing !
Awesome shop !

Craig

Went back through. I see that it is a Little Giant power hammer.
Fantastic place AND partner you have Nick. Look forward to seeing more of your work.
 
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A_Pmech

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Joined
May 8, 2007
Messages
8,002
Location
IL
That's a nice shop you have there, looking forward to seeing how you fill out the new space. Excellent work too, I read your work in progress thread on the knife forum last night. That kept me up until 2am. :)
 

fyreMAN

New member
Joined
Oct 13, 2011
Messages
4
Location
Cedar Rapids, IA
Nick, wow... right before I joined this forum today I went through your 35 page tread on the Damascus knife. Friggin wow! You obvious have the right voice in your ear telling you to go full time... if X Factor was about knife making skilz they'd stop after you showed up. I will be buying one your knives for my son's 16th in March.

Love your shop. When one builds a new shop/garage... go big or go home! Im going 26x30 with full loft for my office. My lot is only 60 wide by 106 deep! I have two 80# labs that need the yard but love a garage more, like me!

Nice to be in the forum with ya! Oh, and a, i love your neck of the woods.. took my boy to Portland last summer and we were at Cannon beach and that huge rock. Loved it!!!

Alan
 
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Omphaloskeptic

Well-known member
Joined
Oct 11, 2008
Messages
2,346
Location
Ultima Ratio, Wa.
NickWheeler, stop what you are doing, drop everything, run inside the house, find Angi and lift her up off the ground in a BIG BEAR HUG, and tell her its from all of us guys here on GJ. Any woman who shares the dreams and aspirations of her man and supports him in his efforts to achieve those dreams and aspirations deserves all the affection you can muster! Best wishes to the both of you!

Now for a question and a suggestion:

Question - Is that fire brick you have your anvil sitting on? Do you get the right 'liveliness' of the hammers with this setup?

Suggestion - As you set up your new shop layout, think about how YOU move in your old snug shop. You may want to keep certain operation areas snug and tight just for the sake of efficient movement and flow. Nobody says you have to maximize spacing to take up all the new available space. What's that 'triangle rule' they use in kitchen design because it makes sense for the cook, you're the knife cook, make your 'kitchen' work for you.
 
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morfmedia

Well-known member
Joined
Feb 18, 2011
Messages
94
Location
London, England
Simply awesome, will be reading through the wheeler's steel post ASAP.

The old shop looked snug, the new one looks very spacious but I'm sure it'll soon get filled! As above I don't think you can post too many pictures of the knives, they look incredible and it's good to know there are still plenty of skilled craftsmen out there.

Top job on the work / fiance / dogs / life :)
 

JGRAFF

Member
Joined
Nov 15, 2009
Messages
14
Location
Cincinnati, Oh
Wow. That’s all I can say. Your knives are beautiful. I am a beginner smith myself, so I know how much skill and practice it takes to make something like your work. Wow.

Could you tell me more about your forge? I recently sold off all my coal and coal forge just because it was too dirty/stinky/and took up too much floor space. So, I want to build my own gas forge. One like yours looks like it would meet all my needs.

Thanks in advance.
 
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NickWheeler

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Joined
Nov 19, 2010
Messages
36
Location
Castle Rock, Washington
JGRAFF- Not meaning to dodge your question, but forges are a REALLY REALLY broad subject. I have built the ones I had and have, but after seeing some of the forges other guys are building these days, I think I need to go back to school on them. I think if you asked 10 guys about the perfect forge, you'd get 17 different answers.

So google can probably help a lot more than I can, but since you asked about mine, here's a basic rundown.

It's an 18" diam pipe (it's schedule 80 which is way overkill, it's just what I had). I welded two panels inside the chamber so that the chamber is more of an oval than a round.

It it lined with 2, 1" thick layers of Cerachem, a 2600degree ceramic insulation (like KaoWool but lots better).

The Cerachem is coated with several thin layers of satanite refractory (mixed up very wet and painted with $0.25 HF paintbrush). Then there's a layer of ITC-100 over that, put on the same way. You need to let that sit for a couple days before firing the forge or it won't cure out optimally. Trust me, I know ;) :)

The burner is 2" pipe going to the elbow, and then past the elbow it's got a 2:1 weld on bell reducer. I welded some ss 1" pipe to that, so as to hold up to the heat in the chamber better than black iron.

There's an actual forge blower hooked up, but it put out too much air. So I made something that looks like a wood-worker's dust collection blast gate, to adjust airflow.

The bottom of the forge is lined with kitty litter.... plain old clay... because every once in a while I have to remove the top, and bust out the bottom (it ends up looking like obsidian due to the forge atmosphere and getting molten flux dripped on it while forge welding). The flux will eat ceramic insulation like water on cotton candy....even the Cerachem. So there's also a layer of bubble alumina around the bottom section of the forge... where the floor meets the ceramic insulation walls. Bubble Alumina is tough stuff.

I also added a digital pyrometer to the forge, so I always know exactly what the temp is inside.

Confused yet? I know I am. ;)

cnyeco1- that can be a loaded question, but the quickest answer... is anywhere from $250 to $3,000..... :scared: :) Most of the ones pictured here, would be in the $1,000 - $1,600 range.
 

Amitygravel

Well-known member
Joined
Mar 26, 2010
Messages
1,188
Location
Claremont Illinois
Nick,
The kitty litter is an interesting use on the forge bottom.
Do you have to do anything special to it before using the forge ?
Are you using 40 Mule Team for your flux ?
Thanks for the details on your forge construction too!

Craig
 

evildky

Well-known member
Joined
May 1, 2005
Messages
773
Location
Louisville, KY
Thanks folks! :)

I've wanted a Newfoundland since I was 14. So had my fiance. We were going to wait until we were settled into the new house, but we ended up buying twins. :shocking: :wtf: :lol_hitti

They were something like 9 weeks and 25 or 30 pounds in these shots. They're now 5-1/2 months and 71# each. :eek7:

we had a newfy, he was 165 lbs! when he passed i had to recurit a bud to help me move the body.

the sweetest most laid back dog I've ever had
 

JGRAFF

Member
Joined
Nov 15, 2009
Messages
14
Location
Cincinnati, Oh
Thanks for the info!

Btw...I saw on your website you have all kinds of degrees and certs. I just got out of Mech. Engineering school last May, landed a job, and just dont like the engineering career world. I kind of knew i wasn't going to be happy doing this. But i started school so i needed to finish.

My question is how did you get the balls to make the leap into starting your own biz?
Not to mention the cash to start your own biz. I'm so buried in loans, i can hardly put gas in my car after all my bills are paid. HAHA
 
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NickWheeler

Active member
Joined
Nov 19, 2010
Messages
36
Location
Castle Rock, Washington
Thanks for the info!

Btw...I saw on your website you have all kinds of degrees and certs. I just got out of Mech. Engineering school last May, landed a job, and just dont like the engineering career world. I kind of knew i wasn't going to be happy doing this. But i started school so i needed to finish.

My question is how did you get the balls to make the leap into starting your own biz?
Not to mention the cash to start your own biz. I'm so buried in loans, i can hardly put gas in my car after all my bills are paid. HAHA

Sounds like me!!! I was always drawing as a kid, and did well in school so everyone told me to be an architect. I took all the aptitude and interests test **** my senior year of high school and it all pointed me toward Mech. Engineering. I liked the drawing, but I'm a VERY hands on person and I did not do well with the HUGE delineation between the engineers and fabricators/builders. ***All eng's are stuck up book worm idiots and all builders are stupid, dirty rednecks.***

I liked both sides, which made me weird. :wtf:

As far as starting your own thing... I wish I had a good answer. It's still scarey half the time... but there's nothing I'd rather be doing. Well, I do have a friend that's an "operator" on a machine at a paper mill and he sits around pushing an occasional button and makes almost $40/hour... that sounds pretty good. :shocking: :thumbup:

One thing I did, that most guys simply would never do... is I moved back to my parents' home for quite awhile so I could work on improving my skills, while saving the money I was making to put toward more tools. I have a great family, so it was easy and I would do it again in a heartbeat... but that's not even an option for many people.

I think all this **** boils down to one of my favorite quotes, author unknown: "Life isn't about finding yourself. Life is about CREATING yourself." :beer:
 
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NickWheeler

Active member
Joined
Nov 19, 2010
Messages
36
Location
Castle Rock, Washington
Doh, sorry, I missed the questions above!

Straight kitty litter for the forge bottom.... get the unscented kind or it will fill your shop with some really weird fumes for awhile. I don't do anything to it... just pour it in and push it around a little so it forms sort of a shallow bowl shape (just to keep the flux pooling toward the middle).

I tried 20 Mule Team, and did not care for it. It works for thousands of guys, but what I don't like, is 1 second after you pour it on, the water in the borax evaporates and blows most of it off, onto the shop floor.

So I use anhydrous borax. Not so easy to locate as your local grocery store, but you sprinkle it on and it sticks like glue... forms a honey like consistency in seconds.

I've also been experimenting a lot with dry welds... billets welded shut with MIG, or in a canister, and also with Kerosene.

I sure don't have it all figured out, that's the only thing I really know.
 

JGRAFF

Member
Joined
Nov 15, 2009
Messages
14
Location
Cincinnati, Oh
I did not do well with the HUGE delineation between the engineers and fabricators/builders. ***All eng's are stuck up book worm idiots and all builders are stupid, dirty rednecks.***

I liked both sides, which made me weird. :wtf:

I couldn't have said it better myself!!!
 

JGRAFF

Member
Joined
Nov 15, 2009
Messages
14
Location
Cincinnati, Oh
i Have two questions....

Could you tell us about your belt sanders/surface grinder?

Also, is that a magnet on your anvil? :headscrat What is the purpose of that?
 

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