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My Project

flukester

Member
Joined
Mar 4, 2008
Messages
6
Location
Montreal, Quebec, Canada
Hi everyone!

After lurking on the board and learning a lot in the process, I decided it was time for a thread about my own project.

First, let me tell you that I am not the owner of the place. Therefore, I am somewhat limiting the budget that goes into the garage.


The garage is about 9.75' x 37' and it comes with a 6 rooms appartment over two stories, much to the delight of my girlfriend... :)

I plan to use the first half for whichever car I'm working on and use the deepest half for the tools and counters.


So far, we have cleaned the garage, removed the old counters that the previous tenants had left, cleaned the garage floor with various products (alkaline and acid products) to remove as much contaminants as possible.

Not all contaminants would come out. There were many cracks all around, mostly caused by freezing and thawing of the ground underneath, over the years. Where possible, edges of the cracks have been smoothed out using some "sanding stone" that is typically used to make bricks filling smooth.

We must have washed the floor at least 5 times, letting dry for 48 hours every time. A few times, the wash/rinse was done with a pressure washer machine.

The whole floor was also cleaned with a shopvac between each wash and one last time, right before the actual painting was performed.

We had the landlord replace some of the gyproc sheets that had sustained heavy damage from previous tenants (they had absorbed so much water they were starting to disintegrate). This made us clean the floor two extra times (which is why we actually cleaned 5 times total), to remove all the excess plaster that was dumped on the floor when the old gyproc was removed...


Then, we filled in the cracks with Rust-oleum repair epoxy and finally painted the floor with Rust-oleum epoxy paint.

All in all, it took easily 40 or 50 hours, over the last month. Good thing I had two good assistants: Kimmy and Simon. Sincere thanks to both of them!




There is a lot left to do, including getting proper lighting installed, new counters and a sink installed. I'll try to update this thread as new steps are completed.



A gallery with more pictures can be found at http://www.flukester.net/gallery/garage.


This is how it looked before we started:



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Here are a few pics taken during the process:

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Here is how it looks after ~72hours drying.

The pictures don't do the floor justice. For some reason, my camera picks up some reflection where the cracks were filled, which you almost don't see when actually standing in the room. I'll try to take better pictures during the day, to avoid using the flash and see if I get any better results.



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As said earlier, a more complete gallery of pictures can be found at http://www.flukester.net/gallery/garage.



Comments appreciated! Keep in mind that I am not a professional and this is my first garage project...



Thanks for reading!
Antoine in montreal.qc.ca
 
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goodfellow

Well-known member
Joined
Dec 17, 2006
Messages
2,288
Location
NoVA
Hey that's a great place -- my first garage was 10x20 and I felt as if I'd won the lottery. Your place looks great, just keep at it.

BTW -- that girlfriend is a keeper. Any girl willing to help clear and prep garage space is a winner. :thumbup:
 

TejasBimmer

Well-known member
Joined
Mar 1, 2008
Messages
540
Location
off I-35, TEXAS!
Nice turn around!
I bet what you are photographing of the cracks are the elevation changes of the surface, from the original concrete surface to your patch work.

Great job, is your Bimmer a 528?
 

bcubed

Active member
Joined
Mar 14, 2008
Messages
25
Big improvement .. with some more lighting and hopefully a light wall color, it should really brighten up the space.
 
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flukester

Member
Joined
Mar 4, 2008
Messages
6
Location
Montreal, Quebec, Canada
Thanks for the kind words everyone!


It could very well be the elevation changes that give that look, but in fact what I think happens is that the first epoxy product (used to fill the cracks) has a smoother surface than the concrete. It's hard to see in the pictures but the concrete was pretty rough, except for the last 1/2 or 1/3 of the garage (deepest end). It looks like during all those years, the contaminants ate the concrete.

So, that hard smooth surface next to the pitted and porous concrete is what creates that difference in gloss, which the camera picks up. In real life, the color is the same but the texture and gloss is different.



Nathan, you have a good eye, those are 5-series. If you look at my gallery, you'll notice that I have two different ones. I own an e28 and an e34. Both are 535i, 5speed... :)



bcubed: Yes, fluo lighting is one of my next steps. I have two electrical circuits, controlling two separate bulbs. I'll wire two sets of fluo lights ("natural" fluo tubes), some of which will have a separate switch (maybe builtin) to turn off those that I don't really need. As suggested by someone on another forum, I may actually move the heater to the back wall (closer to the workbench), I'm not sure yet.



Mr Blaze, I can't wait to see your place either! Have you posted any pictures yet? When are you going to do the floor? I think you told me you bought the same Rust-oleum epoxy-shield product that I used.. Do you need help applying it? Dispersing the color chips equally is what I found the most difficult.. Now that I have _some_ experience, maybe your floor can be even better than mine :)


Oh and for what it's worth, it looks like the same Rust-oleum epoxy paint kit will be on sale again next week at Canadian Tire... (I'm not affiliated with either companies, just a happy customer)



Antoine
 

blaze_125

Well-known member
Joined
Mar 4, 2008
Messages
260
Weather is supposed to be **** this weekend, so I'll try to empty the garage for the 5th time and start cleaning the floor :)

I read a few weeks back that rustoleum is thinner than most other product when applied(due to it being water based). Any word of wisdom on applying 2 kits to thicken it a bit further? Flukster and I both do mechanic work in our respective garages and I "assume" the extra thickness could be worth it when it comes to dropping sharp object(or throwing a wrench out of frustration over that rusty lower left nut)
 
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flukester

Member
Joined
Mar 4, 2008
Messages
6
Location
Montreal, Quebec, Canada
Blaze, I'm curious too about that. When we were doing my floor, at some point we were afraid we would not have enough product to finish. When we were all done, there was maybe 1/3 of the last kit remaining. There are a few places we could have tried to apply a thicker coat. I'm not sure how easy that would have been, when you apply the paint with a roller... Anyway, we know now to chisel that rusty nut out... Maybe all you need is to put something underneath the work area when you work from above, to protect the floor if you drop something (like a large piece of cardboard maybe). That may sound like it defeats the purpose of coating the floor but hey, at least it protects the concrete from the contaminants and easy to clean afterwards...

Antoine
 
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