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My Road Box

NUTTSGT

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When I repainted my tool box, the drawers that were orange, I coated the inside of them with some Herculiner roll on bed liner than added liners to the bottom.

Edited for adding a picture.

As you can see, the box was sunburst orange.

07052010023.jpg
 
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Deadhead

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NuttSgt - my brother actually suggested that very same thing that you did. Is that stuff self leveling or do you have to put it on so thin that it doesnt matter. I thought that might be a little thick but I dont think yours looks like it is. Is it tacky enough that stuff like a hammer or what ever other tool would slide around while being bounced down the road.

Guess I will make up my mind what I am going to do when I get the outside metal finished up and installed.
 

NUTTSGT

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It's not too thick, as it went on with a foam roller. I used a cheap foam brush to get the corners. I guess you say it's kinda self leveling, if you know what I mean.

I think it would still let a tool slide around. What I'm thinking is it would keep the insides of the drawer from getting all scratched up. I'm not sure how it would stick if you already powder caoted the inside of the drawers. Maybe see how the powder coat holds up and use it as a back up plan.

About the only way I can foresee tools not moving around would possibly use a thicker foam, like a rubber floor mat, and outline/silhouette them and cut out their shape. Best idea for the tools not moving in a raod box would be start a thread in the general discussion section. There should guys chiming in and answering your question, they're more than willing to help out fellow members.
 

wilb1976

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Thats just sick! What other projects have done or have planned. Cant wait to see them
 
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Deadhead

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Thanks for all the cool comments. I just left the graphics shop and got a sneak peek at the design. Words can't describe what I seen. Can't wait to get this put together and post the pics.

Also soon I will post up some pics of some other things I have built.
 
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Deadhead

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Dan I will weigh it when I get it completely assembled, I will guess its going to be about 325 pounds with the forkbase on it. Wanted to keep it under 300 but dont think its going to happen.

AND I got my stuff back from the decal shop just a little bit ago. Was beginning to think it was going to be after Christmas before I seen it again but got a late phone call saying it was done but anyways here it is in all its glory. Couple of shots to hold you over till I get it assembled. Hopefully I can complete it tomorrow night or Saturday at the latest. My *** is dragging or I would have gotten busy tonight.

Here is a shot of the top lid

img0368l.jpg

By deadhead622 at 2011-12-22

Close up view of the back panel.

img0360l.jpg

By deadhead622 at 2011-12-22


let me know what you think
 
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Deadhead

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OK its done ... well for the time being.
Still have to put my organizers in and secure them and load this thing up with my tools.
But the hard part is over and it went together flawlessly. Here is 7 pictures of the finished box.

img0378tn.jpg

By deadhead622 at 2011-12-23

img0375kf.jpg

By deadhead622 at 2011-12-23

img0374by.jpg

By deadhead622 at 2011-12-23

img0373xd.jpg

By deadhead622 at 2011-12-23

img0371ev.jpg

By deadhead622 at 2011-12-23

img0370vq.jpg

By deadhead622 at 2011-12-23

img0379nvj.jpg

By deadhead622 at 2011-12-23
 

-->

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Wow man that is awesome! Would you be willing to post up a set of plans for it and maybe a materials list? F'in ....Kkool......
 
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Deadhead

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Just wanted to say thanks to everyone that has commented and followed along on my build. I have it loaded up and in my truck and have worked out of it for 2 days now which has been awesome when compared to what I previously worked out of. I am waiting on some organization components that I should get Thursday and then I will post up the pics once I get it the way I really want it. I have already found a couple of things that I dont like or wish I would have done different.
Different ---- I wish I would have put a 4th drawer in it.
Dislike ---- when you park on an uphill incline the drawers slide so freely that they want to slide open. I was told that I can put a spacer(washer) between the outside of the drawer and mounted part of the slide. This will widen the slide deeper into the bearing portion of the slide since I cant make the drawer wider and by doing so it will create more tension on the slides. Personally I feel that this will also cause premature wear. Any help on this issue is greatly appreciated.

Now I will try to catch up and answer some of the questions that have been posted.


DanCo - I have something in the works for the bottom cover to prevent water from splashing up. It will come across the bottom and then make a few bends before it attaches and will fill the gap between the side of the box and the outer forkbase rail. It will have dividers in it to hold several aerosol cans such as PB Blaster, Brake Cleaner, Starting Fluid, etc, etc,

--> I didnt blueprint it as I thought this was going to be a one time thing, it was built from left over material from several jobs and kind of built on the fly by the seat of your pants method. Since I have put it in the back of my truck I have had a few folks ask me what I would charge to build one. Each one wanted something a little different, so each one would be custom in itself. To answer your question, I dont have a material list but it wouldnt be hard to get one, I would just have to stop long enough to measure and write it down. Perhaps I get a rainy day or two and I will do that.

Black Ice - I didnt keep up with my time. However I do know that I had 90% of the fab work done in 3 and 1/2 days. Keep in mind I wasnt killing myself working. Just poking along, double and triple measuring making sure that I had enough material to do what I needed to do without buying any. Keep in mind I had to wait on the use of a production saw and 2 of those days I was there at quiting time to saw up the material that I was going to use the next day. I had to wait over 2 weeks to get it in the powder coaters because he was booked solid doing race car chassis'. Then I had to wait nearly 2 more weeks on the decal stuff. If I were to guess I personally had 45 to 50 hours in it.
 

NUTTSGT

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I have already found a couple of things that I dont like or wish I would have done different.
Different ---- I wish I would have put a 4th drawer in it.
Dislike ---- when you park on an uphill incline the drawers slide so freely that they want to slide open. I was told that I can put a spacer(washer) between the outside of the drawer and mounted part of the slide. This will widen the slide deeper into the bearing portion of the slide since I cant make the drawer wider and by doing so it will create more tension on the slides. Personally I feel that this will also cause premature wear. Any help on this issue is greatly appreciated.

Trying to keep the drawers shut may be a problem in the weather. Crappy weather it could literally fill a drawer with rain or snow.

What about incorporating some type of spring loaded latch to hold the drawer shut. Nothing huge, but something built in when you grab the drawer, you would have to lift up or slide (left/right) to open the drawer. I know Snap-on uses them (not sure if all boxes do) and my Craftsman Griplatch works fine.
 

ephotrod

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Deadhead let us know if you build anymore for clients. I would be interested in following those builds as well.
Josh
 
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Deadhead

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Thanks for the bump and questions -

Oddly I sold 2 of them just within this last week. One to the guy that I work for and one to a friend of his who is a farmer as well. They are both 4 drawer units. They are about 2 inches wider than the first one I built however they are not as deep. I think they are 3 inches shallower. Neither will have a fork lift base as they will cradle them in a angle iron base to sling them out when needed. By giving up the fork lift base they picked up another drawer and kept the overall height of the box down a little lower than mine. They are not as tall as I am and they had trouble reaching into the back of the socket storage area on my box so I basically redesigned the whole thing.
The drawers are built and finished
The subframes are welded up.
Worked on the lids today.
My 15 year old son (who welds just as good or better than me) is helping me on these two and speeded up the process greatly. I had him shoot some pictures of the 2 going together but the pics are on his phone for the time being.
So if we get the rain we are supposed to this week, I should have the drawers hung by the end of the week. If not we will be in the fields all week and I will work on them next Sunday. These are built in what little spare time I have right now as we are getting ready for planting season soon.
I would like to have sold them back in the winter but I didnt push them to hard as I wanted to drive around with the box all loaded up for a few months to find the weak areas and see what was going to be broken. So far nothing has.
Been in the snow, rain, tornadoes, and rough *** gravel and field roads - you name it. Box stayed dry as a bone. Only the dust gets in and it mainly does that when I am out working on stuff and the wind blows 40 plus like it has for the last 3 weeks. I have to blow my slides out once a week or I can feel them getting grimey and not sliding as well but other than that it turned out very well.
As for finishing I would like to think that I should have them done, painted, and delivered in 2 to 3 weeks from now.

Also I loaded some shots of mine to the "lets see your toolbox" thread if you want to get a better look at.

thanks again
 

betcd

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The box looks awesome better then anything on the market. The only thing i would change is to put a side cabinet on it fro fluids, rags and misc.
 
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Deadhead

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Since it's been almost two years, how is your box holding up ? Have you made any modifications ?


Hey thanks for asking and for bringing this thread back to life.

The box stayed in the back of my truck from late November of 2011 to June of this year. So thats 19 months of getting the **** beat out of it, working out of it, etc. It has had 6 inches of snow setting on top of it at times, been through hail and one tornado. And I cant begin to tell you how many miles it rode back there going from job to job.
My vinyl wrap still looks decent to very nice in places. Front cover is scratched in a few places and the back side has some heavier battle scars but the wrap held up 1000 times better than I thought it would.
As for the interior of the box, the drawers are still straight as a string even after all those miles on gravel and field roads. I had to replace 2 set of slides after launching the truck in the air (picture the dukes of hazzard) while driving through a field and hitting a rice levee hidden in the rice stubble. It took me 30 plus minutes to reorganize all the sockets that jumped out of their holders. You can not imagine how pissed I was after that. A week later I was going to a gravel road that I have been on every week for my entire life and unbeknownst to me that dug it out and put a tile in to aid in draining a field of excess water. The way they backfilled it left a nice little ramp and I hit it running 50 to 60 mph. So I had another socket reorganizing party shortly after that. The point I am trying to make is that I have put it through everything.

Since the photos of the box were posted, I have altered it some. Not really the box but the exterior of the frame. I cut the looped handles off the side and welded flat plat on both sides of the box. I then bought 2 black Geneva boxes. Both of them are 5 drawer models with the drop down front door, so I added 10 more drawers for the goodies. I essentially took everything out of the middle drawer and broke them down into the smaller side boxes. Added some more stuff that I needed and quickly filled both of them. I kept buying bigger and bigger wrenches, and crowsfeet, etc, so I split my wrench drawer into 2 drawers. One STD and one METRIC. At the end of June, I switched jobs. Same family, just a different division of the corporation. I moved into the shop at their tractor dealership as a mechanic/tech, working less hours and making a whole lot more money and it was the best decision I have ever made in my life. My road box now sits on a roll around steel table all day and occasionally I have to load it up and make service calls but thats only during planting through harvest. We dont hardly have any winter service calls at all, which is fine cause I hate the cold weather. I have added a HR 44" bottom roller to sit along side of the roadbox to hold the remainder of my stuff that does not go on the road.

I just remember that I never got back on here and posted pics of the other 2 boxes that me and my boy built and sold. One was red and one was black. My camera is back at work but I will try to do that before it this thread goes back toward the bottom again.

As for the 2 other boxes, the only complaint that I heard out of one of the guys is that he broke a weld on a piece of angle that held the gas filled shock absorber that lifts and holds the lid up. Yeah I added shocks on both of those and I still have the old hinge style on mine. They work flawlessly and a 3 year old child could open that heavy *** lid with no problem. What happened? He was out pulling wrenches on one of his combines during harvest and the wind was blowing 40 gusting 50 plus. He parks with his tailgate to the wind (first mistake) and when he opened the box lid, it got away from him and instead of braking the shock it bent and broke the angle iron that was spot welded to the sheet metal lid. Guess I had a cold weld or something to that affect but the wind was bad violent that day. It was busting the glass out of tractor doors that got open in the wind as well. As for the broken lid, I have offered to have the lid re-powdercoated for him once he or I repair it. But other than that, they have both held up great.
 

archirelic

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Eagerly awaiting new pics...this has always been one of my favorite box build threads!!
 

zkling

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Wow, I'm glad this was brought back up. Fantastic job on the box build. :beer:
 

NUTTSGT

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Hey thanks for asking and for bringing this thread back to life.



You're welcome. When I saw your avatar about a week ago, I wanted to ask about one of the baddest road boxes ever built. I thought it was appropriate that it come back up for an update. :beer:
 
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