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My Shop Build!

Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
I am starting this thread to show my progress on my shop I recently got about 3.5 months ago. The first 2 months it was used to store my cars, parts and tools while I waited on getting zoning permits, sign permits, etc. I am still awaiting these permits but they should be reviewed and finalized within the next 2-3 weeks. In the meantime I am trying to get this shop setup to do full service auto detailing and also setting up a retail side to my business selling detail products such as Optimum, Dodo Juice, Lake Country, Grit Guard, full microfiber line, etc etc.
A little info on what I started with... The shop was used as a wood working shop for over 20 years so you can only imagine the mess and dust in the building. The floors, ceiling, cabinets, pipes, etc were covered in inches of sawdust and dirt. The first thing I did was hose as much out as possible, cleaned the office and bathroom and started moving stuff in. I had the office and bathroom painted inside and out as well as the bay and pedestrian door. My plans are to do a 50's theme in the shop and kitchen area while doing a 40's/WWII office and a 60's tiki/beach type bathroom (woody wagon pictures, tiki trash can, etc). First things first in the shop... Lighting, walls being painted white, floor repaired/painted/tiled, and ceiling insulation ripped out. The building is pretty old late early 1900's or possibly late 1800's and off the main road of an old town here that was built and still preserved since before the civil war. The insulation is very old and brittle and breaks apart which leaves a major mess. Instead of replacing it, I plan to rip it out for the summer and insulate it next winter when it's really needed. Without the insulation it's open wood planks which IMO looks nice and throws a somewhat vintage feel to the shop.
Future plans in the next 2-3 weeks:
1.) Remove insulation from ceiling
2.) Paint interior and exterior walls white
3.) Add more plumbing to the building for easy hose access
4.) Sand floors to prep for paint in the wash bay and black/white checkered tile in the rest of the building
5.) Tile bathroom
6.) Loop pile carpet or wood lenolium in office
7.) Add a de-ionizer system in the water line for spot free finish on vehicles and remove minerals from the water
8.) Build a dedicated wash bay with drains.
9.) Upgrade all the old T12 Fluorescents with T8's for better energy savings and brighter lighting.
There's a ton more that needs to be done but it will come with time. Here's some before and during pictures. Will hopefully have some after pictures within the next 3-4 weeks.
ShopBefore.jpg

OfficeExteriorBefore.jpg

OfficeBefore.jpg

ExteriorOfficeWindow.jpg

BayDoorsBefore.jpg

BathroomBefore.jpg
 
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Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
Here are a few During and Afters (please do not mind the mess):
ExteriorOfficeAfter.jpg

Window added from Lowes for only $37 on sale!
ExtOfficeWindowAfter.jpg

Bathroom painted and soon to be retiled and decorated with tiki and pictures of woody wagons, surf boards, etc
BathroomAfter.jpg

IMAG0721.jpg


The second picture of the afters shows the split window which opens sideways. I picked this window up at Lowes on sale for only $37! I should have bought 2 more! To the left is the main pedestrian doors that the customers will walk into. I will put a shelf below this window so they walk up, pay, fill out any forms, etc. Where the drums are in the last picture I plan to either build a full room for a waiting room or half walls and a waiting room with a computer with wifi, TV, mini fridge, etc. Since most of the work I do is on higher end vehicles and I have them for 2 days, I will rarely have waiting customers so this is why I am thinking the half walls. Space is limited (just at 3000 sq ft) so I do not want to make it too cluttered. The kitchen area will have a 40's-50's fridge, 50's type table and chairs with the round overhead porcelain lighting like a diner.
 
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Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
Here are some photos of the ceiling with the horrible insulation problem and the nice wood behind it:
Insulation.jpg

Ceiling again and the heater unit with 3 HUGE propane tanks that sit outside the shop:
Insulation2.jpg


There was an A/C system in the place and the unit is still outside but the inside blower unit was torn out and needs a new one. I may or may not do that this summer, we will see. If so then I cannot wait until winter to replace the insulation unfortunately.

Again do not mind the mess, I have pulled everything out and it's laying all over the place and soon the entire place is to be stripped in order to pull the insulation down and replace some of the old 8' T12 lights with bright T5 lighting...
View from bay door (straight back bay will be the wash bay with a curtain to the left to block water spray:
BayDoorView2.jpg

Wash Bay:
WashBay.jpg

MiddleBays.jpg
 
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Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
This is it for now. As I said, do not mind the mess. It is cleaned up now and will be much more organized next weekend as well with all the junk and non automotive stuff out of there since it's no longer used to store my stuff. I am hoping to have my 68 Continental out of there next week and not store any of my 5 vehicles in it and use strictly for work. The only time I will have my own stuff in there is to work on them for a week or two tops but that is it.
As you can see, it's in great need of the brick walls painted gloss white and floors ground down to be resurfaced and painted or tiled. 3000 sq feet of tile is a lot of money for me right now so I do not know.

I am looking for any info on what type and brand of primer and paint to paint the inside and outside brick walls. I will snag some exterior pictures of the building next week with my new 4'X8' sign up too!
 
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Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
Thanks ckadams00! I have a LONG ways to go until it's even close to how I want it but it will eventually get there.
 

ed_v

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Sep 15, 2007
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1,418
Location
Kentucky
It looks great. Keep up the good work. I look forward to the updates.

Ed
 
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Shawn F.

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Joined
Mar 21, 2005
Messages
53
Location
North Carolina
Sorry I did not get notification on my own thread... Anyways I am in South Charlotte area. Not sure how far I am from Mt Airy though. I am guessing 2.5 hours?
 
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Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
Nevermind I see it's only about an hr and 45 minutes. 2 hours top and that is Google Maps time so most likely you can cut 15 minutes off that.
 

94legaleagle

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May 7, 2009
Messages
294
If you haven't already taken the ceiling insulation out, do this:

take a utility knife and cut as close as you can to each side of the ceiling joist - the insulation will come right out by doing that, and you can hardly tell it was ever there if you do it this way
 
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Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
Great idea! I am actually going to do this. The stuff is so brittle, you barely touch it and it crumbles into a middle pieces and tons of dust. Hopefully it's not filled with asbestos. I had a few people come into the shop saying that it may be since it's so old but I have no clue. I think it's just old wool type insulation...???
 
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Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
Update!!! Well I finally got a crew over this past weekend to rip out the insulation in my shop. I had 3 vehicles that I did full exterior paint restorations on that I ended up having to completely redo because of dust and dirt in the shop. Most of this was due to the insulation dropping stuff constantly. I was also tired of coming into the shop with the customer to show them their car and pieces of insulation hanging down and even falling on their vehicles.
Also got the signs put up front as well. The exterior will be painted white in 2 weeks and the bay door red. I am going for a 50's service station look in a sense and something that will stand out.
Heres the exterior and sign:
ShopSign.jpg


Insulation now removed:

ShopCeiling.jpg

ShopCeiling2.jpg

I have spent the past 2 days hosing down the wood ceiling because there is still TONS of saw dust and insulation bits in between the wood, beams, on the lights, etc. I have about 3 full days of cleaning to get most of it hosed out and everything cleaned back up.
After cleaning, painting the walls inside and out is next on my agenda. I will go with semi gloss white with red and black accents. :)
 

Bib Overalls

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Joined
Dec 4, 2006
Messages
3,318
Location
Jonesboro, Arkansas
Have you considered putting an insulating foam cap on top of the existing roofing? That is a mighty pretty ceiling and conventional insulation and a drywall may be just as expensive.
 
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Shawn F.

Well-known member
Joined
Mar 21, 2005
Messages
53
Location
North Carolina
Bib, I will talk to my father about this. Sounds interesting. He owns a roofing company and knows a lot more about it than I do. As you stated, it would be thousands to insulate and drywall.
 
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