I am in need of a center punch. I want a US-made one. I noticed there are sets that have 1/4, 3/8, 1/2, etc up to 7/8". What is the difference between all these, other than the obvious size differences? I was going to get a 1/4" and a 1/2" and be done. I need them to punch dimples for drilling holes in sheet metal. I figure I need a small one and a bigger one. But I saw the sets and thought I'd ask why all the different sizes and if there is any difference or need for so many.
And, any particular brand that is better or to be avoided: Wilde, Craftsman, SK, Proto all make what I need.
The larger center punches can create larger potential divots in the material to be drilled.
With split point ground drill bits, the larger divot might not be as needed, but with older drill bits that are traditionally ground, the center axis webbing of the drill bit gets thicker the more the drill bit is sharpened, and the larger the diameter of the drill bit is.
To drill a hole properly centered on the punch mark, the divot has to be large enough for the drill point to properly seat in the divot, which is harder if the divot is too small.
Also, some drill types including certain types of centering drills, won’t seat and drill properly if the divot isn’t deep enough or wide enough.
And in case you are unaware of it, you’re typically recommended to first create a tiny precisely placed divot using a sharper ***** punch, whose more acute tip is easier to properly and precisely place for marking, and then you use the ***** mark to properly locate were the center punch tip goes, and you use the center punch to mark and divot the material for the drill.
As far as center punch brands go, Starrett makes excellent center punches in both automatic and regular solid styles.
PB Swiss/Bauman also manufactures nice solid center punches.
Eclipse in the UK makes a couple sizes of automatic center punches that are very nice. They also make solid center punches, but I have no experience with them. I presume they may be nice as well.
Facom makes shock absorbing center punches as well as regular solid center punches. The shock absorbing center punches are nice to use, but not as nicely finished as the Starrett, Eclipse or PB punches. They also make automatic punches, but I have no experience with those.
The Mayhew punches at Home Depot look nicely finished, and it’s one of the things Mayhew mainly does so those might be another option.
Also, if you run into older US made General, Lufkin, or Brown & Sharpe punches, those should all be good.