To avoid these ads, REGISTER NOW!

Need to cut through flexible metal conduit

Kenwc

Well-known member
Joined
Aug 7, 2007
Messages
603
Wire and all....easily. A lot of machines I restore come to me with the wiring in this conduit and depending on condition I want it cut out and gone quickly and easily.

I have low hand strength and need a lot of leverage and ability to lop though 1/2" to 3/4" dia.

What would you suggest...for the best.

Thanks

Ken
 
To avoid these ads, REGISTER NOW!

Provincial

Well-known member
Joined
Sep 21, 2011
Messages
6,874
Location
Near Salem, OR
Sawzall with a fine tooth hacksaw (metal cutting) blade. Cuts through this like butter! I have never used a cordless, but one should perform well for this job. I have always used a corded sawzall, which has more power than needed for this.
 
OP
K

Kenwc

Well-known member
Joined
Aug 7, 2007
Messages
603
Sawzall with a fine tooth hacksaw (metal cutting) blade. Cuts through this like butter! I have never used a cordless, but one should perform well for this job. I have always used a corded sawzall, which has more power than needed for this.

That's not a bad idea actually....that could be used on many other things as well.

Thanks

Still interested in hearing about some bad A$$ loppers.
 

elevator joe

Well-known member
Joined
Aug 13, 2011
Messages
125
Location
MN.
I vote portable band saw like frankied. A saws all will shake flex all over the place especially with wire in it. Band sawscan be pretty versitile.
 

metaldad

Well-known member
Joined
Aug 2, 2011
Messages
7,768
Location
nw indiana
a 6'' metabo with a super slicer wheel. wear eye protection.
df397521d05e4d11618e2dc755a641b1.jpg
 
Last edited:

elevator joe

Well-known member
Joined
Aug 13, 2011
Messages
125
Location
MN.
Option 2, there is a crank style cutter like a can opener for flex you can get at electrical ware houses. Then go after the wires with a side cutters. No lopping of limbs!. Just a thought good luck
 

A_Pmech

Well-known member
Joined
May 8, 2007
Messages
8,002
Location
IL
Don't cut though FMC, it makes a huge jagged mess which will snag the wire insulation.

For smaller stuff, use an MC cable cutter. For larger stuff, a narrow abrasive wheel in a die grinder held parallel to the axis of the conduit will do the trick. Cut though one "band", then unscrew it to separate the two halves.
 

EOC_Jason

Well-known member
Joined
Jun 25, 2012
Messages
11,388
Location
Bentonville, AR
Ratcheting cable cutters a life saver when trying to go through thick material, but I don't know if they come in a size that could go around the conduit too...
 
To avoid these ads, REGISTER NOW!

fourjeepin

Well-known member
Joined
Feb 12, 2011
Messages
3,668
Location
Atlanta, GA
I'd use a grinder 4-1/2" or smaller. With a thin, metal cutting wheel. Not the thicker grinding wheels. Sawzall would be a mess.
 

mrtoolfool

Well-known member
Joined
Aug 10, 2010
Messages
255
Location
Iowa

mrtoolfool

Well-known member
Joined
Aug 10, 2010
Messages
255
Location
Iowa
Yes, a MC cutter would be the best but it sounds as if he is just trying to get it off quickly to dispose of it. If that is the case, a cordless grinder with a cutoff blade would work well. A cordless Sawzall would work also, but might be hard to hold the cable from jumping around.
 

Provincial

Well-known member
Joined
Sep 21, 2011
Messages
6,874
Location
Near Salem, OR
For what he is doing, it is likely that he wants to cut the conduit/wires near the end fittings, in which case the sawzall will not have the problems the critics describe.

The MC cable cutter is the proper tool for assembling metal flex, but this is demolition work.

I have used the MC cable cutters and like them. I have also used a cutoff wheel on a 4-1/2" grinder to cut flex (without wires installed) and the burr doesn't matter since you are using a plastic bushing to protect the wires from contacting the cut end of the flex anyway. But we're talking wiring instead of demolition, which is the OP's objective.
 

darkzero

Well-known member
Joined
Oct 20, 2011
Messages
3,334
Location
SoCal
If you just want a quick cut without a need for reusing it & less mess, how about a big pair of bolt cutters (if they open wide enough)?
 

greasemonkey44

Well-known member
Joined
Mar 30, 2011
Messages
1,625
Location
memphis
if you have low hand strength you would be better served with a dremel and a cut off wheel
the die grinders and 4 1/2 grinders are aggressive and tend to twist; a sawsall can be difficult for a unfamiliar grown man to handle
the dremel is light, easy to use, and zips right through bolts and steel
 

Larwyn

Well-known member
Joined
Oct 10, 2011
Messages
378
Location
Texas
It has been my experience that cutting stranded copper wire with a saws all requires the wires be stretched very tight. The slack in the wire allows it to follow the blade stroke rather being severed, thy just go along for the ride. Cut off wheels in grinders are noisy and messy, I would just use my porta-band instead.

If low hand strength makes that impossible, I would consider opening the juunction boxes and cutting the wires one at a time then disconnect the conduit fitting.
 
OP
K

Kenwc

Well-known member
Joined
Aug 7, 2007
Messages
603

Thanks for all the replies but I think I'm going with this one.

Seriously though I took care of my immediate need with my dremel and a cutoff wheel...

I've needed a sawzall before so I ordered one....ordered a smallish set of bolt cutters as well. I don't like getting caught without a tool.


Thanks
 

'04 Cummins

Well-known member
Joined
Jul 14, 2012
Messages
137
Location
MD
Just a note: ANY of these type of cutters are designed for copper or aluminum cable. NOT steel conduit. Although they will probably cut it, you would ruin the blade.

The ones I linked cut ACSR, so they'll cut steel flex without damaging the blade...
 

Nelson58

Well-known member
Joined
May 29, 2010
Messages
278
Location
New York, New York
Ken,

I'd use a hand-operated rotary cutter used by electricians to cut flexible metal clad cable and BX. A few turns and the metal sheath is quickly and neatly cut. No electric, no goggles, no sparks. You can pull it free and cut the wires with some wire cutters. Or, if you want to keep the wires intact, just pull the metal sheathing free of them.

Nelson
 
To avoid these ads, REGISTER NOW!
Top Bottom