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New (to me) garage

sachapan

Active member
Joined
Jul 23, 2009
Messages
32
Location
Ontario, Canada
After living in a house for the past six years without a garage, my wife and I bought a house in late fall with a small, attached double car garage (approximately 18' wide by 21' deep). No more parking our two motorcycles outside - yay! And room for the truck too on those cold winter nights - double yay! With two single doors, exposed studs and an open 12 foot ceiling and a single light bulb in the center, not much to look at, but a decent base to work with. The extend of the previous 'additions' from the original owners was to bang in about 40 nails in various studs presumably for hanging something.

Starting circa November 15th, the garage project phase 1 was hatched. The plan would include adding electrical circuits for outlets and lighting, insulation, drywall and paint.

There was only a concrete block wall between the house and garage, so I built out a 2x4 wall to house electrical and insulation and then be able to drywall the entire perimeter. This was attached with tapcons to the concrete block wall and screwed to the truss above.

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And just a little jut out on this wall requiring the same 2x4 addition:


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I ran three new 110V circuits, leaving the existing one in tact. There was an existing pair of three way switches (one inside the house and one near the exterior garage door) that controlled a single light. I added two more light boxes to this circuit in the center of the garage and then added two more light switches controlling three lights each on the perimeter, for a total of 9 lights. I also wired up two outlets that are switch controlled, higher on the wall for heat appliances or other.

Time for insulation (R-14 for walls 16" OC 2x4 and R-22 for ceiling 24" OC trusses 2x4) and vapor barrier. I always pick rock wool (Roxul in Canada) if there's a choice and there was. My wife was a trooper helping me install the insulation over a couple of cool/cold Saturday afternoons.

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Having done too much drywall work on other small projects lately than I care to and because of the 12' ceilings, I contracted out the installation of 5/8" firecode rated board to a local company run by a couple of brothers:

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I think the drywallers were a little surprised that I wanted three coats of mud in a garage but they were happy to do so:

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It took them about five days to complete the job. I was happy with how it turned out. Since I didn't want to be painting with a roller and brush with the twelve foot ceilings, I bought one of these bad boys:

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A little prep work and the next day I primed and applied two coats of semigloss white on the ceiling and walls. Once that had dried, I rolled a stripe of red at the bottom of the drywall above the concrete. (Rolling red on top of the semi gloss required about seven coats to look good: yes, I was too cheap to buy some grey primer):

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And I managed to meet my goal of getting the motorcycles back into the garage just hours before the first snow of the season started blowing 'round outside (December 23rd):

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I also bought two large (7'x18') car mats to drive in onto from Costco to cover up the concrete and offer some protection for the salt, mud and slush we'll be dragging in on the Durango, which is a fairly tight fit side to side through the garage door. *shakes fist at fixed side mirrors on truck* And one for the bikes to park on.

I hung the central vac unit back up, rewired the garage door openers and properly wired the safety beam for one of the doors - the previous owners had the beam installed at the ceiling immediately above the opener itself, kinda useless from a safety point of view. I had pre-run the necessary low voltage wires for the safety sensors and openers before the drywall went up for a cleaner look.

I installed the 9@2 lamp 4 foot T8 florescent lights ($23 CDN each at Home Depot after much shopping around) which are rated for 18° Fahrenheit and have the smallest ballasts I've ever seen. With the white semigloss, its like a paint booth with them all lit up. I'm glad I wired the three lighting zones, usually the center bank is sufficient but I'll be using the full candle power a fair bit I'm sure. The last house I had that had a garage had exposed studs and it was always dark in there.

I'm very happy with how the project has turned out so far. Some of the next things to do include:

- Add a natural gas ceiling mounted heater (think Mr. Heater)
- Add some insulation to the wooden garage doors (I did install side weatherstripping so you can't see daylight around the doors anymore)
- Installing cabinets - we are is the process of installing new kitchen cupboards so guess whose getting the hand me downs :thumbup: We seem to have a knack for having five or six renovation projects on the go simultaneously
- Replacing the man door, which is a hollow exterior wood door that doesn't seal very well or close easily.
- I plan to paint a second, thinner stripe above the red. I'm thinking fairly bright yellow, and maybe a black or blue pinstripe between/above them. I'm not trying to mimic any particular color combination or scheme with the design just want it visually interesting and bright for working in.
- Going to try my hand at a little mural on one wall - the Thrush bird (I've just always liked that mascot)

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- Maybe build a mezzanine above the garage doors for storage
- Once the spring rolls around, I plan to epoxy the floor and concrete portion of the walls, although I'll keep the mats too.
- I have flirted with the idea of a lift but I think that I could only work on one side of the vehicle at a time (when the truck is parked, it is too tight to exit on the passenger side).
- Try to incorporate some of the 5 billion ideas I've seen on this forum

And then, umm, maybe actually do some work in the garage. Bikes need some winter time tune ups. My car will need an oil change soon.....and tie rods........and the truck didn't get a fall waxing because of moving....and....and...and.....

So far I've managed to keep the usual lawn care, etc junk out of the garage, although two shovels now live there but that's mostly because its winter. The house currently has an unfinished basement which is where everything is for now and in the spring/summer I plan to build a garden shed.

Looking at the pictures, I have to figure out a better way to capture the room as a whole.

Comments and suggestions for phase 2 (and beyond) welcome.
 
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strkar

Active member
Joined
Nov 5, 2009
Messages
42
Location
FL
How do you like that paint gun?

I bought a wagner at Home Depot and hated it. Kept clogging up.
 

Kevin54

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Jan 12, 2005
Messages
29,341
Location
Urbana, Ohio
The project looks great :thumbup: I always like the Thrush woodpecker also. One question, your garage is wood framed, is your house all block construction? If not, then why the block wall between? I guess that is two questions. LOL!!
 

Grizz1963

Well-known member
Joined
Jan 7, 2010
Messages
12,026
Location
Rochester, KENT. UK
How nice to have a garage, I have had a few times in my life without garages, but it kills me to leave toys, even just garden trailers outside.
 
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sachapan

Active member
Joined
Jul 23, 2009
Messages
32
Location
Ontario, Canada
The project looks great :thumbup: I always like the Thrush woodpecker also. One question, your garage is wood framed, is your house all block construction? If not, then why the block wall between? I guess that is two questions. LOL!!

The house is wood frame construction with a brick exterior built in 1987. I suspect that the concrete block wall was a code requirement to prevent carbon monoxide from entering but that's just a guess.
 
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sachapan

Active member
Joined
Jul 23, 2009
Messages
32
Location
Ontario, Canada
Some updates:

Finished Painting the walls. One of my objectives was a bright garage so I choose primary colors - I've been told it has a Lego look to it.


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I did end up painting the thrush - I've haven't tried to do anything remotely like art since, oh, grade school a few decades ago.

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Built a small workbench. I found a stainless countertop at Ikea and an upper cabinet that had some damage at Home Depot to support one side of the countertop (I just used a 2x2 piece of hardwood for the left support).

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This past weekend I built a shelf/mezzanine with some 2x6 boards. I lagged the left side and back to the studs, on the back I needed to first install some 2x4 spacers because of the board to support the garage door center track. I used some 5/16" galvanized chain to provide the front right support. I also upgraded the old, thin, wooden doors with insulated metal doors and weatherstripped them outside. And changed both garage door openers - one is now a jack shaft with a raised track for possible future four post lift.

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Between the insulated garage doors and the gas furnace I had installed, I'm hoping the winter won't stop garage work like it did the past winter.

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Some remaining work:
1) Trim man doors
2) Epoxy floor - most likely going to have to wait for the spring
3) Still keep organizing - it never ends

Overall, I'm pleased with how the project has been coming along. Especially since this is what I started with:

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duallypilot

Member
Joined
Sep 2, 2010
Messages
20
Location
Raytown, MO
Looks Great! You did a heck of a job on the art work! All my wall have something hanging off them (Shelves, Cabinets etc) or I'd do some artwork like yours and many others here!
Again great transformation!
 
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sachapan

Active member
Joined
Jul 23, 2009
Messages
32
Location
Ontario, Canada
Thanks for the comments. The garages posted 'round here are a constant motivator to improve what one has to work with for space. Even though I wish my garage was bigger (I'm hardly alone on that one), it is sooo much better than not having a garage as I was without for about 7 years. Sometimes I just enjoy being in the space and not necessarily working on anything in particular.
 
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sachapan

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Joined
Jul 23, 2009
Messages
32
Location
Ontario, Canada
How do you like that paint gun?

I bought a wagner at Home Depot and hated it. Kept clogging up.

Somehow I missed your question, strkar. The paint gun has been great - I was able to apply two coats of paint in the entire garage in a couple of hours. It did take quite a while to clean the system after I was finished following the instructions but still very worth the cost and time. I knew I wasn't interested in trying to roll the high ceiling and walls. Since its really only useful for bigger jobs, I plan to keep it for when my basement is finished and then sell it. I figure I'm money ahead versus a couple of rentals for the two projects.

I found the paint I was using didn't clog the unit at all - I probably should have screened the paint before I shot the room but it wasn't a problem. I did get a couple of minor runs but nothing that's too noticeable now. the worst was where the paint ran down from plastic I had taped over the two windows, I didn't notice the runs until after the paint had dried but it only bugs me a little.
 
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sachapan

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Jul 23, 2009
Messages
32
Location
Ontario, Canada
It has taken longer than I thought it would but I finally laid down an epoxy floor. I choose the Epoxy Master product that Costco sells on line. This product is a complete kit, including tools and concrete etching powder (but no spiked shoes unfortunately). I did purchase more etching powder and additional flecks. The concrete was in fair shape with the typical cracks and oil stains from 30 years of use.

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On one particularly bad stain that wouldn't come clean, I ended up grinding the surface with a diamond plate.

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I filled the larger cracks but now that the epoxy is cured, I wish I had filled the last couple of smaller ones that I thought the epoxy would flow into and fill but didn't.

The directions were fairly easy to follow, although I did watch the instructional video at least four times to be sure of the various steps, since the working time is listed at 35 minutes once the two parts are mixed. The weather has been hot (whooda thunk it in July) so I knew I needed to be organized. I let the product cure for about 30 hours before walking on it or putting things back in the garage and I'll probably wait a full week before driving a car onto it.

My goal was to cut down on the concrete dust in the garage so I also applied an oil based concrete paint to the exposed concrete lower walls.

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Overall, I'm very pleased with the Epoxy Master product so far. I like that it has quite a gloss to it at least for now. I'll be curious to see how it wears over time.

Another significant item off the garage punch list. :rocker:
 
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sachapan

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Jul 23, 2009
Messages
32
Location
Ontario, Canada
Quite a transition from beginning to end. How long did it take total? Great details in your work!

I spent a few days doing the prep but not full days. Pressure wash floor, maybe 3 hours. Scraping and grinding, two hours. Treating oil spots, one hour. Etching, 2 hours. Crack filling, 1/2 hour. Actual epoxy installation including cleanup, 2 hours.

So I'd say a total of about 10 1/2 hours.
 

couchmechanic

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Jul 29, 2011
Messages
104
Location
Bakersfield
What a transformation from start to finish! Great job. Can't stop looking at your progress thanks again I am sure I will read and view this another ten times.
 
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sachapan

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Joined
Jul 23, 2009
Messages
32
Location
Ontario, Canada
With a rekindled zeal for the garage, I sourced some brackets to hang the recycling boxes aka "blue bins" that (unfortunately) live in my garage. Two less things on the floor. The brackets I found at a Canadian Tire store but they seem to be discontinued by the manufacturer and are no longer listed on the Canadian Tire website.

And, yes, the hose is also on the list of things to get off the floor, although it doesn't bug me too much between the toolbox and the wall.

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