abvw
Well-known member
Spent all day trying to do a timing belt on a Ford Focus with the 2.0L Zetec motor. Scrambled around the shop trying to find a 5mm thick piece of steel to lock the twin cams in place, got frustrated and somehow rigged 3 wrenches on the cam to hold it in place. Finished it, crank over the engine.. It ran smoothly for about 5 seconds, then it started to miss and the engine light came on..
Removed the belt, this time I found two 5mm hex L keys, jammed them in the slots and installed the belt. Turned the crankshaft over twice, double checked the timing. Everything looked okay..
My coworker started the car, as I stuck my head out of the wheel well and peek over the fender, the timing belt was flung across the engine bay right in front of my eyes. The motor stalled abruptly and both our jaws were on the floor. I have forgotten to install the crank pulley belt guide and the timing belt slipped out and was whipped across the shop.
My face turned white and felt a chill down my spine when my coworker told me the Zetec were interference.
I was about to break down and cry. I don't quite remember what happened after that, all I was thinking was "oh **** oh **** oh ****" and proceeded to "finish" the job.
Thank goodness the motor ran fine after the third timing belt install..
Removed the belt, this time I found two 5mm hex L keys, jammed them in the slots and installed the belt. Turned the crankshaft over twice, double checked the timing. Everything looked okay..
My coworker started the car, as I stuck my head out of the wheel well and peek over the fender, the timing belt was flung across the engine bay right in front of my eyes. The motor stalled abruptly and both our jaws were on the floor. I have forgotten to install the crank pulley belt guide and the timing belt slipped out and was whipped across the shop.

My face turned white and felt a chill down my spine when my coworker told me the Zetec were interference.

I was about to break down and cry. I don't quite remember what happened after that, all I was thinking was "oh **** oh **** oh ****" and proceeded to "finish" the job.Thank goodness the motor ran fine after the third timing belt install..
Last edited:

The truck driver said "how about if I bill for scratching the side rail of my trailer?"