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parts/tools made from scratch

mrpowderkeg

Well-known member
Joined
Dec 9, 2008
Messages
776
Location
Bismarck North Dakota
I've got a bunch of these, I'll post two of them, sometimes they are not all that glorious but serve a function.

The first is a vacuum T. The parts stores only carry plastic ones, and on my home built blow through carb turbo car, plastic simply isn't gonna cut it, for my own piece of mind I decided to make one. I took two bolts, and machine them in my POS jet benchtop lathe, One was machined on both ends, drilled to the end of the barbs (not all the way through) and the barbs were cut on the lathe. The third fitting was done the same way. Then I tig welded the pieces into a T, and finished drilling all the way through.
217434_10150159146677888_527327887_6600400_1606542_n.jpg



The second home made part was for the carburetor on the same car. The rear powervalve is set up different than a standard holley carb, it uses a spring to push the valve closed, so normally it's always closed, the the PV pickup functions as a retainer for the spring, it gives it something to push on, and as a extension to pickup fuel from the back of the float bowl on hard acceleration. This is only on the rear float bowl/metering block. The PV housing was made from a bolt, machined down on that same POS jet lathe. The extension was also a bolt, machined to size, and drilled. Things were really thing, the housing fits tightly around the PV boss, and so things were just tacked with the tig, and sealed up with some JB weld.

Power Valve housing and mounting tabs mocked up:
216445_10150157358557888_527327887_6589231_6443335_n.jpg



All things tacked together:
205749_10150157358647888_527327887_6589233_1831935_n.jpg



Finished product sealed with JB weld:
216375_10150157358257888_527327887_6589226_3459495_n.jpg
 
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SWT Racing

Well-known member
Joined
Jun 13, 2009
Messages
137
Location
South Carolina
Good to see another blowthrough guy on here! I see you've been reading up on theturboforums.com. :D

Here's a pic of my first prototype boost referenced power valve:
 

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mrpowderkeg

Well-known member
Joined
Dec 9, 2008
Messages
776
Location
Bismarck North Dakota
Some more fab stuff... I can't wait to see what others have done!

My buddy is working on a 427 FE for his 68 mustang, it's got dove medium riser heads, and a dove intake, he runs a dominator carb, and they only have a standard square bore holley carb style intake. He use to run an adapter, but it raised everything real high. So we milled 3/4 of an inch off the intake flange, and also 3/4 off the adapter, and welded them together.

189929_10150111457232888_527327887_6318365_1499571_n.jpg


Milling the intake, it's an expensive part
190169_10150111457172888_527327887_6318364_5414639_n.jpg


Welded it together, it took every amp of power my miller dynasty had
188866_10150113921717888_527327887_6341536_6166365_n.jpg


My buddy smoothed the inside to his liking:
184768_10150114728017888_527327887_6347576_1491280_n.jpg


Checking how things flow around, we don't have a flow bench so this is the best we could come up with, sucking through the runner with a shop vac, and using a torch to see how the flow hugs the port turn, it is un-ported/smoothed in this pic:
183512_10150113921457888_527327887_6341532_6707081_n.jpg
 

Ditchdigger

Well-known member
Joined
Jan 22, 2010
Messages
297
Location
Eugene, Oregon
What the heck. I'll play. Here are a few of the things needed to turbocharge a 60's italian microcar engine.

Intake manifold to adapt a Yamaha Raptor 700 throttle body to the Fiat head
manifold1.jpg

ring.jpg

completedintake.jpg



The exhaust manifold fabbed out of schedule 80 weld el's. That tiny turbo is one of the two from a volvo S80
manifoldon.jpg


Ford EDIS trigger wheel machined and brazed to the Fiat crank pulley. This was part of deleting the distributor and going full digital on the ignition side
ediswheel.jpg

ediswheelpulley.jpg


First mockup of the motor without the turbo so I could get the fuel injection and ignition working properly
distributorless.jpg


Then added the snail
boostified00.jpg


Running 12psi into a 903cc motor. Just over 100whp which feels incredibly fast in a 1300lb car and over 50mpg in town!

To supply enough fuel I welded in a surge tank and mount for a Suzuki GSX-R fuel pump in the bottom of the stock gas tank. Internally regulated and self filtering. No return line needed

tankwelding.jpg

tanks.jpg


The rear suspension needed a bit of stiffening and adjustability so I turned some adjustable spring perches out of aluminum and delrin
rearsetup.jpg


Custom caliper carriers to mount tokico 4 piston radial mount calipers to the Fiat kingpin housings
frombehind.jpg

newandbadass.jpg


Idle air control stepper motor housing
idlestepper.jpg


modified aluminum radiator and expansion tank
alloycooling.jpg


steering wheel adaptor hub
wheeladapter.jpg


Replacement dash board
dash2.jpg

dash5.jpg

dash7.jpg

dash8.jpg


That is enough for now.

I guess "built not bought" describes my ethos.
 

justanengineer

Well-known member
Joined
Apr 5, 2011
Messages
7,722
Location
Motor City
Thanks for the ideas. Ive been considering building a few parts to allow adjustment in my Firebird's suspension, and adjustable spring perches were something Id never considered...until now. Consider that idea stolen.
 
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tylerae40

Well-known member
Joined
Dec 1, 2009
Messages
145
Location
western Australia
Hey Ditchdigger, have you ever seen a goggomobil modified similar to yours or repowered? I bought a 55-69 goggomobil sedan as part of a job lot, I was going to resell it but would be intrested in other powerplants for it as it's basically a bare shell with no running gear. cheers mate
 

tylerae40

Well-known member
Joined
Dec 1, 2009
Messages
145
Location
western Australia
thats ****** cool, although after watching the video it dosen't seem to have the tyre frying power and pickup you'd think it'd have?? has anyone put a motorcycle engine into one of these?
 
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