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Passive air dryer for compressor, which type should I build?

misterfixit

Well-known member
Joined
Feb 9, 2013
Messages
199
Location
Kaufman Texas
I need to decide what type of air dryer/water separator/cooler I need to build for my air compressor. This is not a ready to go air compressor, this is a build I am doing. I don't want anyone thinking 'leave it alone and try it before you change anything', since it's in the build process. Long story short, I started with a new 80gallon compressor tank from a parts house. I'm adding a harbor freight twin cylinder single stage compressor (145psi, 15cfm@90, 17cfm@40) pump. I am building it using a magnetic starter and a 5hp (23amp) Baldor motor. Since I am building, I want to do all the building and put it in service then leave it alone unless there is a problem. To that end I am trying to avoid having to go back and add any type of water separator or air dryer after it's done.

This will live in my shop which is a 30x40 metal building insulated with spray foam, and having a central heat and air system in it. My use for the air compressor will be compressed air for shop use such as blowing dust and metal chips off mill and lathe, occasional painting, and sandblast cabinet.

My main question is which type of cooler add on is the best return for the investment in both time and material cost. So far I'm considering 3 Franzinators run in parallel, some sort of radiator/condenser coil, or simply many feet of copper pipe on the wall. Any or all of these would be plumbed between the compressor and the tank.

I know folks tend to stick with what works for them, so I don't know if anybody has experience with more than one of these types of builds. I would love to hear some comparisons of which work better and why, especially from folks who have tried them. So, which should I be looking at?
 
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matt_i

Well-known member
Joined
Mar 14, 2008
Messages
10,728
Location
SE Michigan
I would vote for copper pipe despite the expense. Water will collect at the lowest point (add drain) and its going to be important to have some larger diameters so the velocity doesn't just entrain a stream of liquid.

I wouldn't go too crazy between pump and tank, you're still going to need classic cyclonic, coalescing and dessicant dryers depending on what you intend to do with the air at the end.
 
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