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Plasma Cutter Advice

therealjakeg

Well-known member
Joined
Dec 27, 2008
Messages
202
Location
AZ
So I am finally in the market for a plasma cutter and I just dont know what brand to buy. I need the majority of you guys out there to help me decide whats best for my needs. I am a medium sized hot rod builder cutting sheet metal all the way to at most 3/8" steel. Nothing crazy just want that small amount of flexability. So I am asking the crew to advise me on the brand of cutter I should go with. I do have 220 volt power and I do have compressed air ready for the supply.

Thanks ahead of time.
 
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55Sprad

Member
Joined
May 14, 2007
Messages
5
Location
Las Vegas, Nevada
Jake,
I have a 375 Miller plasma cutter and Im a fabricator. For what you say you are doing and your needs, this is a perfect machine for you. Its 220 and does a great job for me. Im restoring a 55 Chevy and this 375 is the nuts. Your looking at about 1150.00 for this unit.
Good Luck

Bob
 

E.Marquez

Well-known member
Joined
Jan 11, 2010
Messages
499
Location
Kempner Texas
An ESAB 550
I've had two ESAB plasma's over the years,, worked very well. They were fully supported in my area so all the better.

Partner and i owned a Miller a long time ago... it also worked well.. never had any issues with it over the 3 years we used it. most times daily. At work we have a Miller Spectrum 2050 Over kill for what you specified, but I have to say, it's fun to use.

CLEAN, DRY air is vital to good performance from a Plasma... so if your not set up well with an air distro system, consider that part of the deal.
 

proorange

Well-known member
Joined
Oct 3, 2008
Messages
130
Location
Priceville, Alabama
I bought a Hypertherm 45 a little over a year ago and couldn't be happier.

Recommended 1/2" (12 mm)
Maximum 3/4" (19 mm) 3/8" (10 mm)
Severance 1" (25 mm)

It's a monster packed in a small case.
 

bluesman2a

Well-known member
Joined
Aug 16, 2005
Messages
1,312
Location
Atlanta, Ga.
I'll second the www.cyberweld.com recommendation, I've bought several things through them, great service, better pricing than most.

As for the plasma itself, I would like to offer some more generalized advice:

1) don't buy the plasma you need now, buy the most plasma you can reasonably afford with an eye on what you will be doing in the future. give yourself some headroom to grow/work on thicker stuff.

2) Buy a name brand. Most major companies are pretty good, miller/hobart, esab, hypertherm, etc.

3) Consumables -- check your local shops, buy the plasma you can easily get consumables for and/or local support. Nothing ***** worse than being stuck with having to mailorder everything when you need ONE part.

Now saying all that, I have a Thermal Dynamics Cutmaster 101 (way overkill for you), I particularly like their One-Gun design. All their cutters use the SAME gun (and consumables will interchange). That gun/lead can also be removed from the machine making storage nicer/eacier. I've never needed it, but you can also add additional length to the whip by buying extension leads. None of these features apply to other brands.
 
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Brad Beam

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Joined
Jan 5, 2010
Messages
343
I have a Hypertherm 1250, that is connected to my Plasma Cam. Way overkill for about everything i do. But i know i have the capacity for about anything.

:beer:
 

gsport

Well-known member
Joined
Mar 1, 2008
Messages
2,176
Location
Salem Oregon
when i was looking, i was at Airgas talking with them... out of the three they sell (hyperthem, thermodynamics, and miller) they said they get more miller machines in for repair than the other two combined...
 
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therealjakeg

Well-known member
Joined
Dec 27, 2008
Messages
202
Location
AZ
interesting points everyone thanks for all the info and if anyone wants to add I will keep reading up on them. Thanks again.
 

Steve in Mi

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Joined
Mar 13, 2007
Messages
1,042
Location
Mid Michigan
My vote is for the Hobart AirForce 400. It will cover your stated needs and then some. Goes well with my HH187 and consumables are < 1/2 mile away at a TSC store w/full line of Hobart welding supplies. (Miller dealer is ~ 5 miles and the prices are higher)
 

hayfarmer

Well-known member
Joined
Feb 3, 2010
Messages
99
I have a Miller 375 and I purchased from cyberweld with good experiences. I would recommend this unit. Good luck
 

Ironcrow

Well-known member
Joined
Sep 30, 2005
Messages
1,169
Location
Arizona
I have a Hypertherm. I had trouble initiating a cut with the Miller unit in my welding class. I don't remember the model.
 

LWW

Well-known member
Joined
Feb 8, 2008
Messages
322
Location
SF Bay
My HyperTherm 380 will cut up to 3/8" and runs off either 110v or 220v so it's very portable. Goes great with a Miller 211 auto-set w/MVP so it also runs on 110v or 220v.
 

tdkkart

Well-known member
Joined
Jun 17, 2006
Messages
6,887
Location
Eastern Iowa
when i was looking, i was at Airgas talking with them... out of the three they sell (hyperthem, thermodynamics, and miller) they said they get more miller machines in for repair than the other two combined...


Just a guess, but I'd bet that the Miller outsells the other 2 by 3:1 or more.
Every brand will have issues, and when more are sold it stands to reason that the the average repair shop will see more of one than the other.
 
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