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plasma cutters

JOHN

Member
Joined
Aug 12, 2005
Messages
19
Location
Minnesota
wondering for the occasional use, is it worth it to pay 1000.00 plus for a machine?
I want to be able to cut up to 1/2", and would like a nice cut, as if you have to do a bunch of finishing you might as well use a oxy torch.
what are my best choices?
how about consumable prices?
I was looking at a Hobart, for around 1,000.00
a thermo dynamics cutmaster 38 or 38XL 1056.00
or a force cut LP50D around 500.00 (a friend has one and consumables are around 15.00 - high?)
miller?
 
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Finky198

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Feb 25, 2014
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2,120
Location
North East
I purchased a miller 625 extreme about 6 months ago used on ebay for about 1000 bucks cost me another 250 or so in extra consumables, but now I don't know how I could ever go without one.

my buddy sheared part of a lug nut off the 35" tires on his off road jeep we tried to get it off with the impact, breaker bar, torch, and wiz wheel, but nothing worked. I set up the miller dialed down the amps and put the ground on the axle and proceeded to cut the lug nut out.
I can honestly say that it work flawlessly not a scratch to the rim I was blown away So worth the money


We all use it to remove rusted bolts and rivets by slotting the head / melting them out and then hitting them with the air hammer


COULD NOT BE HAPPIER

Oh we don't used it everyday Maybe 1-2 times per week and I have yet to buy any more consumables just be smart about how you use it it's an expensive tool so it should be treated as such and it will last a long time.

I can say our miller gear always work well but that can't be said for any of our Lincoln equipment nothing but problems stay away

I would Stick to miller or hypetherm there def the top 2
 
Last edited:

bcradio

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Joined
Jan 30, 2012
Messages
6,017
Location
New Mexico
Hypertherm 45... look for a used one if budget is tight.

I have heard too many stories about the main boards in millers going out and costing a fortune to fix. That makes me hesitant to buy one. Also the Miller torches are made by Hypertherm, but are the old version and not as good as the ones you'll get on a current Hypertherm.
 

HMCFab9

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Jan 22, 2013
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1,317
Location
Fox valley area, Wisconsin
I'm happy with my Thermal Dynamics plasma cutter.
I like Miller products & have 2 welders, but I've heard bad things about boards going out on the Miller plasma cutters.
 

zkling

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Joined
Jan 23, 2007
Messages
16,939
For a clean cut on a .5" piece of steel you are looking at a 40amp minimum unit. Your budget is really going to be stretched to meet that in a quality unit.

wondering for the occasional use, is it worth it to pay 1000.00 plus for a machine?

I think only you can answer that.
Do you have the air requirements needed to run a plasma unit? How about power avability?
 

rsanter

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Joined
Dec 22, 2007
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18,493
Location
visalia ca
For occasional use look for a deal on a used one.
They are very nice but you are asking a lot for a clean cut on 1/2 for the budget you put out there.
And even if the cut is not perfectly clean it's still better than oxy

Bob
 

Jbullfrog

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Joined
Jan 9, 2007
Messages
2,347
Location
Avoca, Iowa
I tried to order a board for a Miller from my welding supply house. They highly recommended trading it in for a Hypertherm instead of fixing it. $800 for the board versus $900 for the Hypertherm 45 with my dead Miller as a trade in.
 

ishiboo

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Joined
Oct 27, 2010
Messages
9,481
Location
Oshkosh, WI
Another vote for a Hypertherm, I am ordering a 45 this week. Did a lot of research and there is no better plasma nor a better company to make it.
 

ishiboo

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Oct 27, 2010
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Location
Oshkosh, WI
I'm happy with my Thermal Dynamics plasma cutter.
I like Miller products & have 2 welders, but I've heard bad things about boards going out on the Miller plasma cutters.

I had a smaller Cutmaster and no issues with it, I'd buy another one but the Powermax will do drag cutting up to full thickness and is apparently a lot better on consumables. TD has since shipped production off to Mexico.

Where in the FV are you?
 
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HMCFab9

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Jan 22, 2013
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Location
Fox valley area, Wisconsin
I had a smaller Cutmaster and no issues with it. TD has since shipped production off to Mexico.

Where in the FV are you?

I'm south of Green Bay, east of Appleton.
I'm pretty happy with my T.D.
If they have moved production to Mexico, i'd probably look into a different brand if I had to get a new one.
Mine cuts very nice on thin material with new tips.
I think the max cut rating is a little high... but for the price I'm happy with it.
 

F33Tony

Member
Joined
Feb 6, 2013
Messages
16
Save your $$ and buy a Hypertherm. Consumables and service are available everywhere. Something happened inside the torch head/whip within two days of buying my Powermax 1000. I called the local dealer that I bought it from and they sent a guy out that day with a complete new unit, no questions asked.
 

Finky198

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Feb 25, 2014
Messages
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Location
North East
If you have the money the hypertherm is the definitely built better but if your saying its not going to be used daily I would get either a hypertherm or miller what ever you can find the best deal on
 
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JOHN

Member
Joined
Aug 12, 2005
Messages
19
Location
Minnesota
If you have the money the hypertherm is the definitely built better but if your saying its not going to be used daily I would get either a hypertherm or miller what ever you can find the best deal on

not sure I am understanding this ? or are you saying hypertherm hypertherm hypertherm
 
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JOHN

Member
Joined
Aug 12, 2005
Messages
19
Location
Minnesota
hey wow!! thanks for all the feedback, I have bought cheaper stuff in the past and always been sorry, am I looking at like 1900.00 then for the hypertherm powermax 1000? is this the same as the 45? (did a quick e-bay search)
I do a lot of auto restoration and fabrication - but want to be able to cut up to 1/2"-
so does anyone have a good dealer or a good place to get one? I did not see any used ones on e-bay anyways.
thank you again!
 

F33Tony

Member
Joined
Feb 6, 2013
Messages
16
The 1000 is what is now labeled as the Powermax 85. I think they had even yet a different name for it between now and 4 years ago when I bought the 1000.

I'm not saying that you should buy a unit that cuts 1". That is just the one that I have.

As far as finding a new one "cheap" back when I was shopping they were the exact same price EVERYWHERE I looked.
 
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JOHN

Member
Joined
Aug 12, 2005
Messages
19
Location
Minnesota
ok, I think the 1900.00 was for the 45, was not sure if "1000" was another name for it
thank you!
 

McKay

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Joined
Apr 16, 2010
Messages
111
I have a hypotherm 30 & 60. Work great. I have no experience with any other brands though. Used the 60 on sunday to cut some 1/2" aluminum plate and it worked great.
 
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