To avoid these ads, REGISTER NOW!

Prep for epoxy--What is right order of steps?

imgn tht

Well-known member
Joined
Feb 16, 2015
Messages
82
I have a 400Sq Ft. garage that will eventually get a nicer grade of epoxy laid down. It currently has a cheap Rustoleum Professional I bought from a box store a few years ago. When I laid this down, I left all the little pitting and chips in the bare concrete and just worked the paint into them.

Is it best to power wash and grind out the current epoxy in all the little pits, or can I use a concrete resurfacer over the epoxy to fill them up and level them off? The epoxy is not failing in these areas, but do I need to worry about this creating a lifting effect down the road?

Once the pits were all filled and the entire surface smoothed over, I was just going to leave it like that for this year. Then come back next season and do a full diamond grinding with a Home Depot rented machine and 4-1/2" angle grinder. TSP etch, powerwash, etc as needed to prepare the surface, then lay down a higher quality epoxy. The reason for splitting this up is for budgetary reasons, I could just leave it all alone until next year. Just thought I'd do the repairs this year as time allowed.
 
To avoid these ads, REGISTER NOW!

Shea

Well-known member
Joined
Sep 19, 2012
Messages
2,868
Location
California
There is no advantage to break it up into two stages like that. Plus, the unprotected areas that you repair are susceptible to staining and other stuff that concrete in a garage can encounter. Let the old epoxy protect the concrete until then and then tackle the entire job in one shot.
 

Antoddio

Well-known member
Joined
Dec 26, 2015
Messages
122
Location
Charlotte, NC
I'd rent a shotblaster or grind with a diamond cup wheel on an angle grinder. The home depot machine most people rent will take you forever. The hand grinder actually would go much quicker, just kills the back. Powerwashing or TSP etching shouldn't be necessary.
 
To avoid these ads, REGISTER NOW!
OP
I

imgn tht

Well-known member
Joined
Feb 16, 2015
Messages
82
Thanks. Thoughts on this part?

Is it best to power wash and grind out the current epoxy in all the little pits, or can I use a concrete resurfacer over the epoxy to fill them up and level them off? The epoxy is not failing in these areas, but do I need to worry about this creating a lifting effect down the road?
 

SunsetsAndFriends

Well-known member
Joined
Sep 10, 2012
Messages
753
Thanks. Thoughts on this part?

Is it best to power wash and grind out the current epoxy in all the little pits, or can I use a concrete resurfacer over the epoxy to fill them up and level them off? The epoxy is not failing in these areas, but do I need to worry about this creating a lifting effect down the road?

...
 
Last edited:
To avoid these ads, REGISTER NOW!
Top Bottom