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Profiling brass strip - router ?

Jononon

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Joined
Nov 28, 2006
Messages
1,636
I need to make this profile:
profile3hq0.jpg

with a width of 1/2" and a length of 48"

My theory is that I could temporarily glue the strip to the edge of a piece of wood, and shape it by running against appropriate carbide router bits, with a little hand finishing to smooth over the round.

Any better approaches/obvious flaws ?
 
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Lyaec350

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Nov 17, 2007
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583
Location
somewhere...
I would be reluctant to try to route brass--I know aluminum is possible to profile w/ a router, but it is not fun to do. Makes a ton of noise, and the router will ocasionally dig in and send the router flying across the room.

How uniform does this need to be? An angle grinder with a flap disc could get you pretty close if you took your time...
 
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J

Jononon

Well-known member
Joined
Nov 28, 2006
Messages
1,636
I would be reluctant to try to route brass--I know aluminum is possible to profile w/ a router, but it is not fun to do. Makes a ton of noise, and the router will ocasionally dig in and send the router flying across the room.

Thanks, that did worry me.

How uniform does this need to be? An angle grinder with a flap disc could get you pretty close if you took your time...

It doesn't need to be perfect, it's the window moulding for an old travel trailer, I think I'm going to decide that discretion is the better part of valour and go at it with a grinder. :beer:
 

rsanter

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Dec 22, 2007
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Location
visalia ca
if you use the round over bit for a mill and slow the speed of the router down and take multiple passes you should be able to do it.

you could also use a mill.

you can also (depending on where it will be) make the part out of hardwood (maple or?) and then cover in thin sheet brass

bob
 
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