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Puget Dude’s creations and fabrications (Random project thread.)

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555

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Nov 10, 2007
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Nomad-Arkansas & Georgia
I have a friend who works for a large pool company. Eight stores in the metro Atlanta area. He is a store manager and does not do installations. The highly "experienced" installation crew generally screws something up on every job. After talking to the customer he usually goes to their house and fixes the problems himself.
 
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southalabama

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Jan 10, 2011
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Brewton AL
I renamed the two guys that did most of the work Cheech and Chong. One big tall skinny Anglo and a short stocky Mexican. Total Stoners. Almost competent in the AM, completely Incompetent in the PM. They installed cultured stone on two decorative columns one Friday, I tore it all out on Sunday. Hired my landscaper to do it the second time, turned out great. Spa top slabs were installed an inch too high, so we had to add a border around the inside and outside to fill the gap. I ended up profiling the 25 2" limestone slabs myself because it was obvious they were going to screw that up, too. Took me 16 hours of grinding and polishing.
IMG_20240218_100224963_HDR.jpg7086 (1).jpeg
IMG_20240219_161600512_HDR.jpg
They cut the spillway slab an inch too short. Installed it anyway. Contractor sent another guy to tear it out and re-do it. Took him four days, I ended up grouting the spillway myself because we have grandkids here this week for Easter and we needed to get the pool operational.
I wasn't here when the tile guy did his magic. Installed and grouted before I had a chance to look at it.


3 week paver and tile project is now on week 9.
And still not finished. Contractor called and asked if he could stop by this week for final payment since the pool is back in service.
Sent him photos of the tile and a few other issues. ( Like a duck pond on the new travertine pavers because they missed the slope to drain on one side of the pool. Wasn't obvious until it rained.
We're going to have a "site conference" next week.
I am looking forward to it. My bride may need to self-medicate before the meeting.
Good news is he thinks we still owe him 10%. He hasn't seen our receipts for replacement stone, tile, rework labor, etc. yet.
Let her go full force on the contractor.
 

Miss the Pontiacs

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Saskatchewan Canada
That was a great gesture helping out the young fella. You made a friend who could have used some help with some life choices earlier. But it sounds like he is a stand up guy and trying to live up to his responsibilities.
 
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PugetDude

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Mar 13, 2013
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Superstition Mountains, AZ
Working on a bench for the walkers in our neighborhood. Wanted something unique...It's going on a landscaped island in the middle of our cul-de-sac. This one is going to have Trex seating (left over from my deck project last summer at the cabin) that wraps around and down the open end. Other end is a built in table with a 12"x 24" x 2.5" thick cast concrete stone top (left over from my pool remodel.) It's 70" long, 21" wide, seat is at 19". I used 2"x2" x 1/8" square tube on the bench, 1"x1 x 16 gauge square and 3/8" rebar @2" on center on the column. Welded (4) 1/8"thick x 2" square mounting tabs for Tapcon anchors. Will form and pour a couple of little slabs to ensure it stays level and doesn't move around.
The rebar column basket gets filled with 3-4" Palo Verde stone after installation, similar to my address marker. Going to let the column weather out naturally, the bench is getting a textured rust powder coat.

Probably going to install it facing east/west. Place to sit and watch the sunrise or sunset. Table for whatever you brought to drink on your walk.
I'll post pics when it's finished.

IMG_20240414_125534699_HDR.jpg
IMG_20240414_125518900_HDR.jpg
Thanks for looking.
Scott
 
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PugetDude

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Well, after some discussion, the pool contractor has agreed to replace the spillway tile and fix the paver drainage issue. We still owe him the final payment, so we do have some leverage. I've hired a different guy to re-do/ finish up the masonry, we're going to take what we pay him out of the pool guy's final (if there is anything left.) Already told the pool guy he isn't getting a dime without a "paid in full" final invoice and a lien release.

Overall it's going to look good, but it should with every facet of the project getting re-done. Our 3-4 week project has turned into 5 months...with no firm end date in sight.
 
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PugetDude

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Got the Trex on the bench today. I wanted different colors, textures, etc. I had a few samples we purchased last summer when we were trying to figure out what to use on the decks at the cabin, so I used all four types on this bench.
Of course, they were all different thickness.... so the thicker ones had to be rabbeted to finish out flush with the top. IMG_20240416_133813102_HDR.jpg

After I fitted and drilled the Trex and the bench I stripped it all down and took the bench frame over to the powder coater.
IMG_20240416_125855995_HDR.jpg
That was interesting; the guy had at least (20) 1960's Ford F-100 Trucks in the lot.
I mentioned @TimeWarpF100's Raptor build, he immediately knew who I was talking about. "That's Randy up in Cave Creek..." Small world.
 
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TimeWarpF100

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not here
Got the Trex on the bench today. I wanted different colors, textures, etc. I had a few samples we purchased last summer when we were trying to figure out what to use on the decks at the cabin, so I used all four types on this bench.
Of course, they were all different thickness.... so the thicker ones had to be rabbeted to finish out flush with the top. IMG_20240416_133813102_HDR.jpg

After I fitted and drilled the Trex and the bench I stripped it all down and took the bench frame over to the powder coater.
IMG_20240416_125855995_HDR.jpg
That was interesting the guy had at least (20) 1960's Ford Trucks in the lot. I mentioned @TimeWarpF100's Raptor build, he immediately knew who I was talking about. "That's Randy up in Cave Creek..." Small world.
Which powdercoater? Section8?
 
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PugetDude

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The powder coater called and said the bench was ready. (2 day turnaround.) I elected to powder coat the bench frame so no one gets rust on their clothing when they sit on it. The basket is going to get genuine rust, 🤣. Continuing with the rusty theme because our community entrance gates are naturally weathered steel. (We refer to our little community as the rusty gates, the swanky Country Club next door is the pearly gates. 😉)

Got the Trex installed with 10-24 stainless carriage bolts and dragged the parts out to the island. I poured a couple of small concrete pads to anchor it earlier this week, so I was able to set it in place this afternoon.
IMG_20240418_170048102_HDR.jpg

Still need to anchor it down on both ends, fill the basket with rocks, and spray the bare metal with my "magic instant rusterizer" (vinegar, salt and hydrogen peroxide). The textured concrete top gets bolted on with a couple of 1/4" carriage bolts after the basket is filled. I may put a dab of bondo under each corner to keep it from shifting around.

Finished pics of the bench tomorrow. One little travertine tile project to wrap up on the patio remodel then hopefully I can get back on the '32 for a while.
 

royce

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Jun 22, 2014
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3,110
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fairbanks ak
The powder coater called and said the bench was ready. (2 day turnaround.) I elected to powder coat the bench frame so no one gets rust on their clothing when they sit on it. The basket is going to get genuine rust, 🤣. Continuing with the rusty theme because our community entrance gates are naturally weathered steel. (We refer to our little community as the rusty gates, the swanky Country Club next door is the pearly gates. 😉)

Got the Trex installed with 10-24 stainless carriage bolts and dragged the parts out to the island. I poured a couple of small concrete pads to anchor it earlier this week, so I was able to set it in place this afternoon.
IMG_20240418_170048102_HDR.jpg

Still need to anchor it down on both ends, fill the basket with rocks, and spray the bare metal with my "magic instant rusterizer" (vinegar, salt and hydrogen peroxide). The textured concrete top gets bolted on with a couple of 1/4" carriage bolts after the basket is filled. I may put a dab of bondo under each corner to keep it from shifting around.

Finished pics of the bench tomorrow. One little travertine tile project to wrap up on the patio remodel then hopefully I can get back on the '32 for a while.
Well done Puget

Royce
 
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PugetDude

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Superstition Mountains, AZ
Got the bench anchored down and finished up today. Ended up compromising on the location to take better advantage of shade and the mountain view; the Flatiron is the money shot. Got the column filled with stone and the top bolted down. Put in a layer of black stone to break up the white Palo Verde rock. Photos are before and after the rust patina treatment.
IMG_20240419_161554183_HDR.jpg
The rust will continue to get darker over time. This was just a quick coat of the 75-20-5% hydrogen peroxide-vinegar-salt solution. I will let Mother Nature do the rest.
IMG_20240420_151800115_HDR.jpg
 
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