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Questions on 3phase Delta

mathil

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Hey everyone, I'm new here, but I've searched around and haven't been able to find an answer to my first question...

I'm moving my business into a new shop space which seems to have less electrical wiring than I'll need. The 1phase 240 is also on the opposite side of the shop than I'll need. So, here goes my question...

I have a 240v 3phase power box on the side of my shop that I want to run my 1phase 240v tools on (welder, tablesaws, etc.). It looks like this :
photo3.jpg


The outside of the box says:
"240v 3phase Delta
Compressor"

Now from what I've been able to gather the 3 hot wires out of phase without a ground or neutral wire is typical of the delta 3phase system. I know I can get 208v by using 2 legs of the 3phase, but where do I get my ground from? Do I create one with a ground spike or water line? If possible I would like to split this power off to a separate breaker box and run my 240v stuff off of it. How can I do this? Am I stuck wiring the existing 240 1phase across the shop to the other side where I need it? If I were ever to get 3 phase tools where can I ground them? Would I need to?

Thank you in advance for any time you put into this. Forums are a great way to share knowledge and I hope one day I can share mine.

Bryan Wiesendahl
 
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W-Cummins

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I'm assuming that you have 2 separate services in the building ( one single phase and the other 3 phase)?? If so you can use 2 legs (but do not use the wild leg) (the red/orange, cant tell the color from my monitor, marked leg in your box) to make 240V NOT 208V. You use the equipment ground from the 240V box just like you would for a normal single phase system. You CAN NOT make 120V from this box. Your ADJ may have some thing to say about doing this though as it kinda skirts around the normal rules for having 2 services :) Now if this is just a sub-box off a 240V corner grounded delta three phase service you will have a grounded conductor some place to allow you to have 120V.

William....
 
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mathil

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I'm assuming that you have 2 separate services in the building ( one single phase and the other 3 phase)?? If so you can use 2 legs (but do not use the wild leg) (the red/orange, cant tell the color from my monitor, marked leg in your box) to make 240V NOT 208V. You use the equipment ground from the 240V box just like you would for a normal single phase system. You CAN NOT make 120V from this box. Your ADJ may have some thing to say about doing this though as it kinda skirts around the normal rules for having 2 services :) Now if this is just a sub-box off a 240V corner grounded delta three phase service you will have a grounded conductor some place to allow you to have 120V.

William....

I didn't see a ground anywhere in the 3 phase box. The shop is divided into 2 services; A single phase 100amp service I'm comfortable working in, and then this 200amp 3 phase 240v box. The 3 phase box is 3 wires in (blue, black and red) feeding a large switch, 3 inline fuses, then 3 wires out (blue, black and red) that terminate at 3 distribution blocks. Since there is no ground wire can I assume that this is a straight delta service without a corner ground? Would they have used the conduit (sounds really sketchy but I've heard of it) as a ground if it was corner grounded elsewhere?
 

W-Cummins

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The corner ground is for a grounded conductor or neutral. and it's normally done at the transformer, then they run in 4 wires. The Equipment ground is provided at your end, and they may be using the conduit to distribute it around. That raceway/wire way should be connected to a grounding electrode/system at some point. I don't really like to trust that method and I run a EQ. Ground wire in my wire ways and conduits.

I couldn't see the other tape on the wires. So it possible that you have no wild leg, and there are three transformers feeding your system. Take a volt measurement between the legs and also to the ground and see if you have a high leg (about 200V to the EQ ground)

William...
 

nehog

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... I know I can get 208v by using 2 legs of the 3phase, but where do I get my ground from? ...

208 is three phase wye not delta. Different animal as it does have a neutral.

If your setup is delta, they you have no neutral, and no provision for one probably. You might be able to use a transformer to create a neutral (1:1 with a center tapped secondary with the center tap being the neutral) but that transformer may be a bit expensive.

Also in that race, IMHO the blocks are oriented the wrong way... :headscrat
 

foolishpride

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I didn't see a ground anywhere in the 3 phase box. The shop is divided into 2 services; A single phase 100amp service I'm comfortable working in, and then this 200amp 3 phase 240v box. The 3 phase box is 3 wires in (blue, black and red) feeding a large switch, 3 inline fuses, then 3 wires out (blue, black and red) that terminate at 3 distribution blocks. Since there is no ground wire can I assume that this is a straight delta service without a corner ground? Would they have used the conduit (sounds really sketchy but I've heard of it) as a ground if it was corner grounded elsewhere?

If you have a separate single phase service, your 240 Volt Delta service is just that, with no "Wild Leg" or grounded corner of the Delta. If was probably used just for 3 phase motor loads only. I believe the conduit is suitable as the equipment grounding conductor, but I would still pull a ground wire, and just bond it to the disconnects.

One solution would be to install a 3 phase sub-panel, and you could feed your single phase 240 volt welder and saws from 2 pole breakers out of this panel. I believe that would work, but I am by no means a Code expert. My experience is on the high voltage end.
 

wyliesdiesels

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I'd like to correct some misconceptions/mistakes on this thread:

Hey everyone, I'm new here, but I've searched around and haven't been able to find an answer to my first question...

I'm moving my business into a new shop space which seems to have less electrical wiring than I'll need. The 1phase 240 is also on the opposite side of the shop than I'll need. So, here goes my question...

I have a 240v 3phase power box on the side of my shop that I want to run my 1phase 240v tools on (welder, tablesaws, etc.). It looks like this :
photo3.jpg


The outside of the box says:
"240v 3phase Delta
Compressor"

Now from what I've been able to gather the 3 hot wires out of phase without a ground or neutral wire is typical of the delta 3phase system. I know I can get 208v by using 2 legs of the 3phase, but where do I get my ground from? Do I create one with a ground spike or water line? If possible I would like to split this power off to a separate breaker box and run my 240v stuff off of it. How can I do this? Am I stuck wiring the existing 240 1phase across the shop to the other side where I need it? If I were ever to get 3 phase tools where can I ground them? Would I need to?

Thank you in advance for any time you put into this. Forums are a great way to share knowledge and I hope one day I can share mine.

Bryan Wiesendahl

There should ALWAYS be an EGC run with each circuit! Sometimes however, the conduit will be used as the EGC instead of a ground wire.

And, no you can't just "make" a ground with water pipe or ground rod. EGCs(aka grounds) and grounding electrode systems(ground rods, ufer, etc.) serve 2 different functions. EGCs are for clearing ground faults and grounding electrode systems are for grounding lightning strikes.

You CANNOT get 208v from a 240v delta. You will need a wye service if your equipment needs 208v or you can use buck/boost transformers.

Yes, you can take 2 legs of this branch circuit and use it for your 240v single phase loads!

The absence of a ground wire does not mean its definitively a delta service because PoCos do NOT feed a ground wire/EGC in the service drop. EGCs are only found on the load side of electrical services. The only way to know for sure what type of service u have is to check the voltage.

Now if this is just a sub-box off a 240V corner grounded delta three phase service you will have a grounded conductor some place to allow you to have 120V.

William....

The grounded phase conductor in a corner grounded delta WILL NOT give u/does not have 120v potential between it and another phase or ground. While the NEC says to label and treat it like a neutral with regards to coloring, disconnects, fuses/breakers, etc. it does not have the same 120v potential that a center tapped neutral does. This is because the neutral conductor in a corner grounded delta is also a phase conductor and does not come from the center tap on one of the transformers.

So, the 'neutral' grounded phase conductor has 240v(or 480v) potential between it and the other 2 phase legs and Ov potential to ground(because it is grounded)! 120v equipment will be fried if connected to the grounded phase conductor and another phase leg in a corner grounded delta!

There is several types of delta services- straight 3-wire delta(240v or 480v), corner grounded delta(240v or 480v), and center tapped/high leg delta which is 4 wire(always 240v/120v/208v between neutral and high leg).

http://www.electrical-contractor.ne...cs/177456/New_3_Ph_3_Wire_Corner_Grounde.html

I didn't see a ground anywhere in the 3 phase box. The shop is divided into 2 services; A single phase 100amp service I'm comfortable working in, and then this 200amp 3 phase 240v box. The 3 phase box is 3 wires in (blue, black and red) feeding a large switch, 3 inline fuses, then 3 wires out (blue, black and red) that terminate at 3 distribution blocks. Since there is no ground wire can I assume that this is a straight delta service without a corner ground? Would they have used the conduit (sounds really sketchy but I've heard of it) as a ground if it was corner grounded elsewhere?

NEVER ASSUME when it comes to electrical and electricity! U need to go to the service entrance/meter main and figure out what u have. Look for the feed wires coming in from the pole:

If u have 3 wires, then it could either be a regular delta or a corner grounded delta. To check if its corner ground, u need to measure the voltage between each phase conductor and ground such as the panel. If u get a reading of 0v from one of the phase legs to ground, then its a corner grounded Delta.

If u have 4 wires coming in, then one will be a center tapped neutral(120v). But most likely, since u have 2 services, this will be a 3-wire service.

Why is using conduit as an EGC sketchy? The conduit in most electrical systems is already bonded to ground via breaker panels!

Also, you are confusing different types of electrical services. If the service type is corner-grounded delta, then 1 of the 3 phase legs is your ground in a 3phase branch circuit.(see diagram in above link) It must be bonded to a ground bar in disconnects and panels and never have in-line fuses or breakers that could disconnect it! Since you said there are 3 inline fuses in the disconnect, you probably don't have a corner grounded delta. But many electricians have made the mistake of putting a fuse inline with a grounded phase conductor, so you should test the voltages in your system to make sure first!

The corner ground is for a grounded conductor or neutral. And it's normally done at the transformer, then they run in 4 wires. The Equipment ground is provided at your end, and they may be using the conduit to distribute it around. That raceway/wire way should be connected to a grounding electrode/system at some point. I don't really like to trust that method and I run a EQ. Ground wire in my wire ways and conduits.

I couldn't see the other tape on the wires. So it is possible that you have no wild leg, and there are three transformers feeding your system. Take a volt measurement between the legs and also to the ground and see if you have a high leg (about 200V to the EQ ground)

William...

A corner grounded delta was, is and will ALWAYS be 3-wires. Yo cant have 2 different neutrals(corner grounded neutral and center tapped neutral) in the same system.

Also, in a delta configuration, u could have 2 or 3 transformers. The 2 x-former setup is called an open delta. The high leg only matters if the service is 4-wire with a center tapped neutral. And the high leg is usually 208v to neutral.

If your setup is delta, then you have no neutral, and no provision for one probably. You might be able to use a transformer to create a neutral (1:1) with a center tapped secondary with the center tap being the neutral) but that transformer may be a bit expensive.

Actually, some types of delta services DO have a center tapped neutral that gives 120v between netral and 2 phase legs. Its called a high leg Delta. Theres other names for the high leg which are stinger, red leg, and wild leg.

If you have a separate single phase service, your 240 Volt Delta service is just that, with no "Wild Leg" or grounded corner of the Delta.

If there is no center tapped neutral, then yes, there would be no wild leg. However, you can have a grounded corner on a 240v delta service as long as its 3-wire and 1 phase leg is grounded! But unless this is a very old service, I doubt its corner grounded as utilities stopped providing this type of service eons ago!
 
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mrb

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make sure you know what you are doing....cant use standard 2 pole breakers that have a 120/240 rating on a delta service.
 

W-Cummins

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Re: Some more corrections

A corner grounded delta WILL NOT give u 120v between the grounded conductor and another phase or ground. Even though the NEC says to label and treat it like a neutral with regards to coloring, disconnects, fuses/breakers, etc. it does not have the same 120v potential that a neutral does! It has Ov potential to ground and 240v or higher potential between it and another phase leg depending on the service voltage! You will fry 120v equipment if you connect it to the grounded leg and ground in a corner grounded delta!


Your right! I must have been thinking about the center taped/grounded delta 240V with the wild leg leg to the grounded conductor!

William....
 

Speedy Petey

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make sure you know what you are doing....
Normally I would simply agree, but in this case I say the OP has NO PLACE doing ANY electrical work in this setting. Especially after a statement like:
I know I can get 208v by using 2 legs of the 3phase, but where do I get my ground from? Do I create one with a ground spike or water line?

HIRE a qualified electrician to do this commercial 3-phase work, before someone gets hurt or your burn up some expensive equipment.
 
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wyliesdiesels

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Some final thoughts!

make sure you know what you are doing....cant use standard 2 pole breakers that have a 120/240 rating on a delta service.

Thx MRB! I should've mentioned this. Yes, if you're installing breakers on a corner grounded system, the breakers MUST be straight rated- 240v, 480v, 600v and not 120/240, 480,/277, 600/347. This is because the voltage potential from phase to ground is the same as the line-line voltage. Who knows if the OP even had a corner grounded delta...:dunno:

Normally I would simply agree, but in this case I say the OP has NO PLACE doing ANY electrical work in this setting. Especially after a statement like.....

Yes, +1, also especially with the 208v statement he made in the previous sentence. He had a 240v system and thought he would get 208v with 2 phase legs... :/

This is also why I felt I MUST correct the scary and potentially dangerous comments :shocking: on this thread even though it IS almost 2 years old.

I'm also curious, if by chance the OP is still on here, what he found out and what he ended up doing! The direction he was going, based on his comments, could have potentially ended him up in the hospital with burns or an empty wallet from fried equipment! :( :shocking:
 
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W-Cummins

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After re-reading this I now have to disagree...

As I said earlier, a corner grounded phase conductor is NOT a neutral!

Well then how do you define a neutral??

In my world it's a grounded current carrying conductor. EXACTLY what you have on the corner grounded delta on the grounded phase.

wyliesdiesels said:
AND, a corner grounded delta is a 3-wire service NOT a 4-wire; there is no neutral!

There is NO requirement for 4 wires, in a 3 phase system there MUST be 3 conductors for one of them to serve as a neutral. Also in the 3 phase system all current carrying conductors have to be at the same potential with respect to the each other. In a single phase only 2 conductors are required.

In case I'm not clear,
Here are a few short definitions of a Neutral.

Neutral is a circuit conductor that carries current in normal operation, which is connected to ground (or earth).

In a polyphase or three-wire (single-phase) AC system, the neutral conductor is intended to have similar voltages to each of the other circuit conductors. By this definition, a circuit must have at least three wires for one to serve as a neutral.
In the electrical trade, the conductor of a 2-wire circuit that is connected to the supply neutral point and earth ground is also referred to as the "neutral"

Another....

1.
In an electric circuit consisting of three or more conductors, the electric conductor that usually is so energized that the voltages between it and the other conductors are equal in magnitude.
2. In a three-phase three-wire electrical circuit: a conductor whose potential differences between it and each of the other conductors are equal in magnitude and equally spaced in phase.

wyliesdiesels said:
And there most definitely can't be a neutral, otherwise you would have a phase to phase fault- from the grounded phase to the grounded neutral which is derived from the center tap on one of the transformer(s) secondary windings!

Nonsense, there is NO center tap on a corner grounded delta, and the other phases could care a less that ONE of them is grounded. The GROUNDED phase IS the neutral so there is nothing to short out to.

Now, the use fullness, in North America, of a system with a potential of 240v (to the neutral) is probably in question ( I guess you could run some non frequency dependent European appliances off it:)

William....
 

foolishpride

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Re: That'll be all! Weeoo

Some delta services DO have a neutral- its wired and named just as what u called it- center tapped or wild/red/stinger leg delta!



If there is no neutral, then yes, there would be no wild leg. However, you can have a grounded corner on a 240v delta as long as its 3-wire/no neutral @ the service entrance! But unless this is a very old service, I doubt its corner grounded as utilities stopped providing this type of service eons ago!

You can also have a 240 Volt Delta with one side center tapped and grounded to give you 120 Volts. I've tested padmount transformers with this configuration.
 

coolreed

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Typically the Power Utilities utilize a three phase delta to save the expense of running a neutral conductor. When you are running thousands and thousands of miles of wire this makes sense. Depending on the load the customer requires, a Delta or Wye, each have their advantages.

Most three phase customers request a Delta to Wye transition by use of a transformer to obtain three phase 208 with neutral. The ground is established on the load side at the customers property.

If current requirements are high, normally a three phase Delta will be utilized.

There are many links on the net regarding Polyphase Circuits that can clarify this for you.
 

wyliesdiesels

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Well then how do you define a neutral??

In my world it's a grounded current carrying conductor. EXACTLY what you have on the corner grounded delta on the grounded phase.

I stand partially corrected. I should've said there is no "center tapped" neutral in a corner grounded delta. Yes, the grounded phase IS the neutral by definition. All the times I said there is no neutral, I meant "center tapped" neutral. And I miss spoke when I said "the grounded conductor" in a corner grounded delta is NOT a neutral. What I should've said is "the grounded phase conductor/neutral" is not the same animal as a center tapped neutral and will NOT give u 120v potential.

I will edit my post....

There is NO requirement for 4 wires, in a 3 phase system there MUST be 3 conductors for one of them to serve as a neutral. Also in the 3 phase system all current carrying conductors have to be at the same potential with respect to the each other. In a single phase only 2 conductors are required.

I never said there WAS a requirement. U were the one who said earlier in post #4 "then they run in 4 wires" on a corner grounded delta service and I was simply correcting that because a corner grounded delta is a 3-wire service. All the ones I have seen used a service drop with 2 insulated and 1 uninsulated conductor, the same used in residential! This was one of the reasons corner grounded deltas were invented- to save money on wiring!

Nonsense, there is NO center tap on a corner grounded delta, and the other phases could care less that ONE of them is grounded. The GROUNDED phase IS the neutral so there is nothing to short out to. William....

That was my point. Yes, there's no "center tapped neutral" and that's what I was meaning but I left the first 2 words out. Good thing theres an 'edit button'!!

Most, when talking about a neutral wire, think of the traditional center tapped 120v neutral. I try to steer away from calling a corner grounded phase conductor a neutral as it confuses people including electricians who don't understand the corner ground delta beast. Some electricians have even fried equipment on corner grounded deltas because they thought the white conductor was a 120v center tapped neutral. This is similar to how equipment has been fried on high leg deltas because 120v outlets were connected to the high leg and neutral, which is ~208v NOT 120v.
 
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MBfreak

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Chiming in from Europe.
On systems below 1000 V a delta connected feeding transformer is unusual.
It is mainly used in large industries. A 500 V or 690 V motor drive system with a high impedance earth reference ( typically 1 to 5 A earth fault current ) can be used there. The benefit is that the first earth fault can be tolerated and it is also automatically detected . It does not interrupt service. But you have to find and correct the fault, because the second one will not be signalled.
The earth reference is usually achieved thru a Zig_Zag earthing reactor where a resistor is installed in the neutral to get the wanted earth fault ( zero sequence in geek speak) current.

On systems above 1000 V , typically 6 kV and above, the above is the norm for MV distribution systems both for power distribution and heavy industry motor feed systems.

Ola
 

mrbreezeet1

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I don't know, but why the hell do you all host your pictures at photo bucket, then delete them?
OMG, you act like the server will blow up if you leave them there.
Here's a thought!
Host them here, then they will stay here.
then, someone doing a search a few years later can get some Idea what he's looking at.
 

wyliesdiesels

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OP- whatever happened with this?

I don't know, but why the hell do you all host your pictures at photo bucket, then delete them?
OMG, you act like the server will blow up if you leave them there.
Here's a thought!
Host them here, then they will stay here.
then, someone doing a search a few years later can get some Idea what he's looking at.

Good point! :lol_hitti
 
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