You're set up with a much better roll pin design now. I use 3/16" in transmission stuff a lot. With the better design, you shouldn't be concerned about drilling through & using the longer pin. For that matter, two interference points with a stronger pin is better than 1 interference point with a half-*** pin. That's what you did have.
Sorry you broke @ the track over this.
Nicely done Eric!
Eric....just out of curiosity, did you go back through the same hole and enlarge it, or did you drill a new hole 90 degrees off? I'm assuming you went through the same hole.
You could have used another 1/8" pin. The wallered out portion of the hole is just at the opening of the hole on each side where the pin was bent. The center most portion of the hole would still be round. Plus with a coiled pin, they are slightly oversize anyways by a few thousandths.
Kevin, you can see the old hole at about 90* offset:
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