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Roof Sheathing Calculation?

DigitalFusion

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Hey all,

I did a few calculations based on some formulas from both here and pathagoras. However, my calcuations are coming out way higher than what I was told I needed by Menards (a regional Home Depot/Lowes like store). They told me I needed 45-4' x 8' x 1/2" sheets of OSB for the roof. My calculations come to 52 sheets. Am I doing something wrong or did they screw up?

32x45 garage, with 2 foot overhangs and 1 foot flys.

Anyone else care to do the math and see where you are coming up?
 
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DigitalFusion

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well I decided to just bite the bullet and model it in SketchUp. Im pretty confused how to lay it out tho... my garage with flys is 47'. There doesnt seem to be any good way to layout the sheathing to get it to line up on the trusses.
 

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dipper

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what's the roof pitch? I had to get more than calculated for mine since there was just too much waste, it was only a few sheets though.

Here's menards calculation - it doesn't take into account the overhangs. [(16x45)/32] x 2 = 45 sheets

Here's my calc. [(18*47)/32] x 2 = 52.8 = 53 sheets
 
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DigitalFusion

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is there any reason I cant do something like this with my trusses? Have two close together like that as long as the rest are 2' O.C?
 

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dipper

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okay, i'm no pro but here goes a try at a better calculation.
cos(18.4)=16/x; x=16.86' or 16'-10"
2'oh: cos(18.4)=2/x; x=2.1' or 2'-1"
add those together to get 18'-11" (round up to 19')
45' + overhangs = 47'.

total roof area = 47 x 19 = 893 sqft.
# 4x8 panels = 893/32 = 27.9 = 28.
that's only half the roof, gotta do the other side.
28x2 = 56 sheets.

45 is too little.
you will be somewhere between 52 - 56 sheets.
 

saywhat

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I was always told to brick lay sheathing, don't know if that is relevant... and also to leave 1/8" for expansion and contraction at the seams...
 
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DigitalFusion

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the seams are staggered about 2'7"... is that good enough or will the inspector not go for it? I cant find it in the codes.

EDIT: the reason it looks like all the seams line up is 'cause I modeled the sheathing just slightly below the top of the trusses so I could see where they lined up.
 

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boiler7904

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47'-0" Roof length divided by 8' sheets = 6 pieces per row. 1 sheet will be cut in half in every other row to give you a 4'-0" stagger between rows. Use one half at one end and the other half at the other end of the same row. A lot of inspectors will reject sheathing that does not span at least three joists or trusses.

18'-0" horizontally from fascia to ridge at 4/12 pitch = 18'-11 11/16" or basically 19'-0" along the slope. Call it 20'-0" for easy estimating purposes .

20'-0" divided by 4' sheets = 5 rows.

6 pieces per row x 5 rows = 30 pieces per side x 2 sides = 60 pieces of sheathing.

Set your trusses at 2'-0" centers to line up with 4'-0" staggering of joints in sheathing. You have some trimming to do at each end but it won't be too bad. You'll also have to about 1' off of each piece at the ridge.

Make sure the sheathing is rated (and marked) for 24" truss spacing and that you have H-clips half-way between each truss at each joint between sheets.
 
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DigitalFusion

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I have it set up now with each sheet spanning at least 3 trusses with 2'0" staggers. Is that going to be a problem?
 

FunfDreisig

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I have it set up now with each sheet spanning at least 3 trusses with 2'0" staggers. Is that going to be a problem?
I'd go with 4ft staggers. This works with trusses/rafters that are 2'OC or 16"OC. This puts the seams on each row in the center of the rows above and below it.

FWIW On my garage design (25x42' w/ 1 ft overhangs) this pattern produces the same "amount" of waste but the waste is of more consistent lengths.

Funf Dreisig
 

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DigitalFusion

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If I go with 4' staggers I have a LOT more waste and have to get a LOT more sheathing. Mine garage is an odd number length. If it was 44 or 46 foot instead of 45 I could do 4' staggers without the added waste.
 

Northstar9126

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Actually your roof is 47' long overall. You can get away with any sort of stagger that you want. It is going to take you 6 sheets to run one row. If you elect to start any row with a 3 foot piece (1 foot fly plus 2 feet to get to second truss in) the remainder of that piece will be 5 feet long, more than enough to finish the other end of that row. If you start a row with a 5 foot piece (1 foot fly plus 4 feet to get to the third truss in) the remaining 3 foot piece will finish out the other end of that row. You can run any stagger that you want, you will always have about 1 foot of waste from each row. Clear as mud huh?
 

BooUrns!

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I'm not sure why you're overthinking this so much. Calculate the area to be covered (using pythag etc), start your layout at one end and mark 2' o.c. all the way across. The last truss before the gable end won't end on the right o.c. but don't worry about it. Either run past it over the barge rafter or cut back the second last sheet so your last seam isn't over the soffit.

A few things to note:

Framing is a system that is designed to work for other building products. Sheathing at 8', insulation at 2' (22.5"), drywall etc. You're going to end up cutting sheets, don't sweat it.

When they say on center ~o.c. it means that you are going to offset your fist 24" measurement by 3/4". That is half the width of a 2x piece of lumber. This is done so that when you start your row of sheathing, they will span the distance between the next 8' and land half way on that joist. ~Sorry if you already understand this but it's a mistake commonly made by 'DIY enthusiasts'.


I could quite easily se an employee of a DIY'er supply store overlooking calculating the roof overhangs in his/her calculation. How far is the trip back to the store form your build site?
 

kbs2244

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Boiler has it right.
Inspectors like to see the same thing as they have seen before.
The idea is not to just cover the top, but to stiffen the whole structure.
Lay them horizontal to overlap as many trusses per sheet as possible.
Half sheet over lap for the same reason.
The odd sized holes should be in the center one third of the row so the lager pieces are at the ends to stiffen the whole thing against racking.
 
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DigitalFusion

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Actually your roof is 47' long overall.
I am aware of that. When I said 45', I was referring to the garage size, not the roof length.

You can get away with any sort of stagger that you want.
I'm not sure why you're overthinking this so much.


What I am trying to do is use the least amount of materials possible as well as eliminate as much waste as possible while still building to code. A little planning at first here has already saved me over $1500.00 in framing materials cost vs the "package" menards quoted me just by seeing where I could eliminate or re-use waste. I don't call that over thinking, I call that smart planning. Yes, I do realize that there is going to be some unavoidable waste, and there is going to be a screw-up or two that you cannot plan for.

The way I have it laid out now, 4' staggers would require more material and more waste. I think I laid out the trusses wrong.

Perhaps this thread should have been titled "how to set my trusses"

I set my end trusses right on the end walls, 45' apart. I then set my flys at 1' off each end, 47' apart. According to Menards, I need 22 trusses thru the center. This doesn't quite work out evenly, so I (mistakenly?) set out an array of 22 trusses 2' apart, centered them on the building. This worked out so the trusses nearest the end trusses were not 2' OC. Having it setup like this screws up the staggers. It works out perfect if I have 2' staggers and the trim-offs get reused at the beginning (or end) of each run. Any more than that and the sheets get offset at the ends as there are odd spaced trusses.

So, if I shouldn't have only 2' staggers and the small pieces need to be in the middle of the building and not the end, I need to re-set my trusses. If I am seing things right in my head, I should have set them 2' OC from the flys, not from the center of the building?
 
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Northstar9126

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You should set one end truss at the very front or back of the building, at the edge of the top plate (not over the sheeting if you already have it on the walls, which I hope you do). From there you set the trusses @ 2' centers woking from the first end truss that you set across the building to the other end of the building. The center of the last truss (second end truss)that you set and the one next to it won't be on a 2' center because your building length isn't an even number (45'). It will be 1'. That is the way that it has to be (your spacing between trusses can not exceed 2' it can be less though). Once you get the trusses set then go back and read the earlier posts and the roof sheeting should make sense.
 
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DigitalFusion

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see, thats where I screwed up. Its not that the earlier posts didnt make sense to me, it just didnt work out with the truss spacing.

edit: no i dont have the sheathing on the walls.. I dont even have any walls yet. This is all in Sketchup
 
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Northstar9126

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When you do start framing up the walls you will find that it is much easier to sheet the walls while they are laying on the slab. No climbing up and down the latter at every stud to put the nails in, it also will keep the walls square for you. Only problem is lifting them into place, either lots of help, lifting jacks or build the walls in sections. Good luck.

Where are you at in Minnesota? I am up near Superior, Wisconsin.
 
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DigitalFusion

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I am about 45 mins north of Minneapolis/St. Paul. Chisago City, MN. We just moved here from St. Croix Falls, WI
 
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