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Router Table to a Nibbler tabler

astroracer

Well-known member
Joined
Jun 22, 2005
Messages
3,001
Location
Mid_Michigan
I've had this Rodman Sheet Metal Nibbler for years. It works well and it gets used but it is a bit uncontrollable when hand held and only a bit better when clamped to the bench.
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I saw a post on Homemade Tools where a guy built a box to mount his and thought that would be the berries. I never pursued it though, until yesterday. :)

I got to thinking, I don't need a huge box for this thing, just something big enough to be able to support the sheet I am working with. I thought a little table would be perfect. I have one of those Cheapish Craftsman router tables, aluminum top with sheet metal legs... Hmm.
I dug it out and took off the router and fence and started designing.
This is the underneath where the router bolts up.
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I made a plug out of 1/2" plywood as a spacer.
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Drilled the three holes for screws and made a base plate to mount the nibbler to.
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The notch at the top captures the bottom of the table, at the rear, where the blade guard/dust collector attaches. I wont be using any of that for the nibbler version.
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With the base plate made and attached I got the mounts for the nibble made. This is simply two pieces of 3/4 lumber screwed to the base plate from the top.
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This clamps the nibbler mounting head between the wood with that 3/8th's bolt. It is very stout, during test runs the nibbler didn't bounce or vibrate at all.
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Getting the drill motor attached was pretty easy. I chucked it up to the drive post on the nibbler and strapped in place with a piece of pipe hanger. :) Didn't even have to drill holes, they were both there.
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Looking from underneath.
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It worked well on a couple of quick test samples. We'll see how it does on a real world job.
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This whole mess come out with 5 screws if I need to actually use it as a router table.
Mark
 
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PugetDude

ALLIANCE MEMBER
Joined
Mar 13, 2013
Messages
22,384
Location
Superstition Mountains, AZ
Great idea.

One suggestion-

It looks like the material is unsupported around the nibbler head; the 1/2" plywood disc is below the surface of the table. I bet you would get a cleaner cut if you made an insert that filled in that void. (I'd probably make one out of a plastic cutting board.) If you made it a close fit on the nibbler head it would also help keep the slugs out of the gap.

Thanks for sharing the idea.
 
OP
A

astroracer

Well-known member
Joined
Jun 22, 2005
Messages
3,001
Location
Mid_Michigan
No need for an insert. The nibbler head has a built material support that the cutting mandrel clamps it against during the process.
The slugs drop out a hole below that surface so they never get in the way.
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