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Rust Removers

skybar

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Dec 5, 2013
Messages
13
Location
New England
Interested in comments/experiences with rust removers: Evapo-Rust, TNT, and others. They are non-toxic, don't seem to bother original paint, but do remove decals. But must be used at temps over 65 degrees.
 
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BJ42LX

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Dec 29, 2010
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2,811
Location
WNY
Google is your friend. Try this:

evaporust site:garagejournal.com

Evaporust works well. It is better suited in some applications than others. I like it for hand tools and clamps but I would never use it for, say, a brake rotor or caliper. That gets too expensive.
 

twertsy

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Joined
Jan 5, 2014
Messages
6,726
Location
Reedville, VA
Evaporust hands down. The ONLY issue I've found is that if you want to reuse it, strain it and put it back in a sealed container immediately. It WILL evaporate and leave a gooey residue all over your parts. I've lined boxes with contractor bags and done complete suspensions. Works like a charm.
 

d19h

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Joined
Apr 24, 2009
Messages
49
Location
NC
Vinegar works great. It's cheap and doesn't lose it's strength over time. Soak the item over several days and the rust will literally fall off. I've tried many of the commercial remedies and all of them seem to work for a short while and are quite expensive.
David
 

Cyberbear

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Joined
Nov 23, 2013
Messages
1,524
Location
California
If you are a swimming pool owner you are no doubt familiar with muriatic or sulfuric acid, usually sold at pool supply shops or the Home Depot. I've used it most of my life with very good results.
It works best when diluted with water 50/50 mix, always adding the acid to the water slowly, never vice versa. Use outdoors to allow the fumes to escape, rubber gloves, plastic bucket, and wash everything after rinsing with soapy water to neutralize the acid residue. The main thing here is it's cheap, you can use it over and over until it's all gone. Be sure to degrease everything for better effectiveness. Also good for removing galvanized coatings, just avoid the smelly fumes and be carefull, and use common sense like you would around a car battery.
Swimming pool service guys use it all the time with good results, and for rust removal I prefer the muriatic.
 

BFBOB

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Sep 20, 2011
Messages
5,073
If you are a swimming pool owner you are no doubt familiar with muriatic or sulfuric acid, usually sold at pool supply shops .

NO!!! Muriatic acid is HYDROCHLORIC ACID, not sulfuric. Battery acid is sulfuric (H2SO4); muriatic is hydrochloric (HCl).

It may not matter for de-rusting, but confusing the two in other uses could have disastrous consequences - as in fatal.
 

PCO6

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Joined
Dec 25, 2008
Messages
4,573
Location
Newmarket, Ontario
I use a phosphoric acid based product called "Rust Remover". It doesn't harm paint or decals. It can be used at any temperature. I've been using it for the last 30 years or so and have been happy with it.

View media item 34538
 

69supercj

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Jan 26, 2010
Messages
555
Phosphoric works pretty good. If your not in a hurry, vinegar is a good and cheap way to remove the rust.
 

e-tek

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Dec 19, 2007
Messages
10,690
Location
Saskatoon, SK
^^^Hard to argue with thems results!


Phosphoric works pretty good. If your not in a hurry, vinegar is a good and cheap way to remove the rust.

Actually, I'm not sure Phosphoric Acid 'removes' rust, but it does convert it (from Iron Oxide to Iron Oxite). Whereas all the EvapoRusts and such use selective chelation, pulling the Iron Oxide off the Iron and holding it in solution. That's why you should strain it well before using it again.
 
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PCO6

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Dec 25, 2008
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Location
Newmarket, Ontario
Phosphoric works pretty good. If your not in a hurry, vinegar is a good and cheap way to remove the rust.
What other products are you comparing it to in regard to speed? I've never considered it to be slow. If I need something "now" I blast it.
 

PCO6

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Joined
Dec 25, 2008
Messages
4,573
Location
Newmarket, Ontario
^^^Hard to argue with thems results!




Actually, I'm not sure Phosphoric Acid 'removes' rust, but it does convert it (from Iron Oxide to Iron Oxite). Whereas all the EvapoRusts and such use selective chelation, pulling the Iron Oxide off the Iron and holding it in solution. That's why you should strain it well before using it again.
I'm not sure about the chemistry involved. All I know is that there is no rust on the metal and there's a pile of **** in the bottom of my tub. I shovel it out every few years, bag it and take it to the hazardous waste depot. I tell them what it is and they take it. :D

View media item 33010
 

69supercj

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Jan 26, 2010
Messages
555
Just comparing it to some of the common acids used like muratic and phosphoric. Some have used molasses but I've yet to try that. The phosphoric dip is probably the best I've used and yes it will leave a nasty mess in the bottom of your tub.
 

MP&C

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Joined
Oct 21, 2009
Messages
4,401
Location
Leonardtown, MD
I use these......


_MG_9930.jpg



and then this......


Picture178.jpg



:lol_hitti





.
 

RMR&C

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Joined
Sep 18, 2010
Messages
121
Location
NW Montana
Be careful using vinegar on machined cast iron......I ruined a cylinder head leaving it in too long. It seems to attack the metal...
On steel it seems to work great, I have done several rusty wheels.
 

keelan

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Joined
Jul 31, 2013
Messages
135
Location
Kelowna, BC
At $10/litre I only use Evaporust for small things. Don't half submerge things, bad things happen at the air/evaportust interface. For big things, electrolytic rust removal is easy and safe. It also works great as a paint stripper as well. Do not stick your hands in the energized solution -- I was surprised to learn that 12V will shock you. Do not light the bubbles with a lighter. Sometimes they go pop-pop, sometimes they go BOOM and scare the **** out of yourself and your wife. I like to avoid acids, especially hydrochloric acid. The fumes can cause everything in your garage to rust, and those pesky chlorine atoms can find their way deep into things like cast iron, and cause corrosion problems for years to come. Check out the muriatic acid aisle at your hardware store. Rust everywhere.
 

EJM02

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Joined
Oct 23, 2011
Messages
149
At $10/litre I only use Evaporust for small things. Don't half submerge things, bad things happen at the air/evaportust interface. For big things, electrolytic rust removal is easy and safe. It also works great as a paint stripper as well. Do not stick your hands in the energized solution -- I was surprised to learn that 12V will shock you. Do not light the bubbles with a lighter. Sometimes they go pop-pop, sometimes they go BOOM and scare the **** out of yourself and your wife. I like to avoid acids, especially hydrochloric acid. The fumes can cause everything in your garage to rust, and those pesky chlorine atoms can find their way deep into things like cast iron, and cause corrosion problems for years to come. Check out the muriatic acid aisle at your hardware store. Rust everywhere.

Pop-Pop BOOM :lol_hitti:lol_hitti:lol_hitti
 

MG David

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Joined
Apr 14, 2009
Messages
192
Location
Warwick UK
I use angle grinder with wire brush followed by a citric acid dip. After a wash in water I then apply phosphoric acid by brush or cloth. The excess is cleaned off with panel wipe. After that it is ready for a coat of epoxy primer.

Before I used to skip the citric acid and use more phosphoric but that tended to leave hard black bits in the pits. The citric acid leaves a cleaner result I understand this is because iron citrate is soluble in water. Following up with phosphoric acid stops any flash rust.

I have used electrolysis but the citric acid dip is less fuss and I am not very relaxed about leaving the battery charger running the electrolysis for days on end.

As has been said, with all these methods, degreasing is important.
 
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