Pat, all of those drops made me drool. I'd give my left nut to have most of that on hand in my shop.
I also like your mobile sheet metal cart/rack. I have been contemplating building a small version now that I have a small brake I will have slightly more sheet metal than previously and would like to keep the pieces organized and readily available.
Thanks.
Mike while I don't accept "left Nuts" as payment I will offer this: Come to Minnesota and you can go dumpster diving for drop pieces. I have a couple of people that stop by on occasion to do a little diving.
Every Monday @ 9:40 am My Brother the CEO, the GM, the Engineering Manager, Ops Director, Quality Director, Shop and Prototype Foremen and myself walk the floor as part of our Lean Initiative. A couple of weeks ago I altered the tour path to walk everyone past the Bins where are the drop goes. I pulled (3) .060 x 28 x 48 pieces of #4 Finished Stainless out of 1 bin. Drops from the end of the sheet.
It was an eye opener for most. I see it every Friday after the plant shuts down for the weekend. I make my weekly trip through with my favorite Shopping Cart...the forklift. I grab whatever I need.
Now it does seem wasteful but at the same time we can't keep it all. As much as we would love to order Sheet Stock to size time does not always allow for it. The customers want their parts faster and faster.
Currently we are looking to sell off a 1997 Laser (our first Laser) that only gets used on a couple of jobs a year. That space would then be converted into a storage area for drops (24 x 24 minimum) of the more expensive types of material. It would be right next to our Prototype Lasers thus the operator can just take from that supply to fill the orders.
A few of the issues we run into is Material Certs. If a customer needs Material Certs we have to have a way of tracking that piece of material back to a Purchase Order. Another issue is material thickness. Variations in thickness make it a challenge to hold angles in the forming operations.
A couple of hurdles but I am sure these smart cookies around here will sort it out. I think our new business system software is capable of printing a Bar Code Label having the PO #, Material Spec, Thickness and drop size which can easily be applied to the end of a drop...I haven't mentioned this yet. I want to see who takes the bull by the horns and figures it out. The Label then can translate into and inventory our Purchasing Manager can oversee saving "the firm" money and eliminate some waste.
Bring a Trailer Mike...