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seal killer's Garage Remodel

seal killer

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Aug 30, 2011
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18
Location
Kansas City
All--

After devouring this forum, I launched my garage remodel project. My goal is to gain storage efficiency to free up enough room in my two car garage for a lathe alongside my mill and still have enough room for my wife's Grand Cherokee, my Crossfire, and bling-bling Sportster.

The project is not complete, as the Gladiator cabinets are laying in my foyer, the kick plates are not installed and the lathe is still at Grizzly. However, I think I have enough of the project completed to report. I will add to this thread as the project progresses.

Here is where I started. These are my DIY cabinets. Obviously, I can't even spell would, much less do wouldwurk.

04-24-09%20Shop-a.jpg


It took me several days to get down to this point. Moving the mill to the driveway presented a big problem.

09-01-11_Garage-aa-2.jpg

There are two versions of the color scheme shown in the picture above. I decided to use the far one. (Not that you can see the difference in this picture.)

My wife really liked this floor sample. That "influenced" my decision. :)

09-01-11_Epoxy_Sample-2.jpg


The mill is still sitting there, well wrapped, ready to go on the driveway. Of course, I had to unwrap it to move it, but at least it was protected from the painters. And, now I have paint on the walls!

09-05-11_Garage-a0-2.jpg


Some more paint; I am liking the color scheme. I am still working on figuring out how to move 1400 pounds of machine, though.

09-05-11_Garage-aa-2.jpg


Are you familiar with "Hilman rollers?" They sure make moving heavy equipment a breeze! Of course, a friend on the end of that two by four was a tremendous amount of help, too!

09-06-11_Mill_Out-aa-2.jpg


There is a trick to use something like Hilman rollers to move a rigid-based structure like the mill shown above. I learned this from BadDog on The Home Machinist forum. It was a very valuable lesson.

The natural tendency is to place a roller under each of the four corners of the mill. However, using four rollers will allow one to roll free the moment a dip is encountered in the floor. I thought I could prevent this by placing two rollers at the corners in the back and two rollers side by side in the middle at the front. The mill only moved inches before one of the front rollers rolled free! I immediately levered the mill back up (using wooden blocks and the two by four) and placed a single Hilman roller in front. I had to retard the mill as gravity pulled it down the slope of the garage floor.

The mill was slowly and carefully raised using a two by four lever and wooden blocks until it was just high enough to slip the rollers under the base.

09-06-11_Mill_Out-ab-2.jpg


Rollers were placed near the mill's corners in back.

09-06-11_Mill_Out-ae-2.jpg


The mill is finally on the driveway! The helpers are officially happy!

09-06-11_Mill_Out-ag-2.jpg


I had waited for, worried about, and contemplated the scene below for a couple of weeks!

09-07-11_Garage-aa-2.jpg


(I am going to post the project at this point since I am unfamiliar with the limits of this forum and don't want to lose the elegant prose I've created! I'll edit it into existence from here.)

Jim Bjorgo, owner of Armor Construction and Epoxy Floors (a great one man band!), installed my floor. Here he is with the diamond grinder. He used a hand grinder around the periphery.

09-09-11_Garage-ac-2.jpg


Cracks were patched!

09-09-11_Garage-ak-2.jpg


The stem walls get the full epoxy treatment, too.

09-12-11_Epoxy-ag-2.jpg


I read so much about cleats on this forum that I was eager to see them put to use! It would be impossible to walk very far for very long across the epoxy without cleats.

09-12-11_Cleats-aa-2.jpg


Finally, epoxy meets floor! I chose Tennant Eco-MPE. A search on this site yielded one other user of this brand. It is an industrial covering and I expect it to wear well in my garage.

09-12-11_Epoxy-ak-2.jpg


The next day, Jim knocked the loose chips off and vacuumed them up.

09-14-11_Top_Coat-aa-2.jpg


The picture below is the current state of affairs. The floor is finished. I can walk on it tomorrow. I can drive on it in five days. I will wait seven days to roll the mill over some quarter-inch plywood to its new resting place which you see as the recess in the right rear corner of the garage. To the left of the mill will go the new Grizzly lathe.

09-14-11_Epoxy_Finished-aa-2.jpg


I will use Gladiator flooring in the tread plate style of the Gladiator boxes as kick panels (and, conveniently, trim) around the garage on top of the stem walls. I have not quite figured out how I am going to affix the flooring to the walls as they are 12" square. Maybe one screw into a stud every 4 feet? I'll also use the Gladiator trim pieces to bring the panels nicely to the walls.

You have given me a tremendous amount of help via the body of this forum. Dare I ask more? Please give me suggestions, criticisms, and any other help you see fit.

Almost forgot: $3.75 per square foot, installed.

--Bill
 
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slickgt1

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Oct 11, 2010
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Looking good.

Attach the flooring to the wall with PL glue, and shoot a couple of finishing nails in an X pattern into the drywall. You won't see the nails, and it won't jump off, ever.
 

SteelHorseHD

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Apr 27, 2011
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188
Location
Illinois
Looks great!! How well did that diamond grinder work? I have been thinking of doing my entire floor to fix the hack job that my concrete guy did. It has trowel marks all over it.
 

isaac338

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Aug 4, 2007
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Location
Halifax, NS, Canada
seal killer - I did a double take when I saw that username, I had to come in here and see! I've done some lurking on HSM, and have always enjoyed your posts. Welcome to GJ!
 
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seal killer

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Location
Kansas City
a-fordable and tommyxgun and slickgt1 and machine_punk and SteelHorseHD and isaac338 and All--

All, thank you very much for the nice compliments!:)

isaac338, hey! Login over at The Home Machinist and say some stuff!

slickgt1, thank you for the guidance. I will remember it when I finally choose the kick panel. (Read a few posts down and give me some more advice.)

SteelHorseHD, the diamond grinder worked very well. It has to be done thoroughly.

Here is a picture that "explains" those vertical red stripes in my earlier posts. There is a beam across the middle of my garage. I painted it the same gray color as the upper walls. The beam was boring . . . until I painted the bottom red and tied it into the stripe around the walls.

09-15-11_Gladiator_Boxes-ac-2.jpg


The first two Gladiator boxes are in place . . .

09-15-11_Gladiator_Boxes-aa-2.jpg


--Bill
 
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seal killer

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Aug 30, 2011
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Kansas City
All--

I am unsure about my idea to use the Gladiator flooring as kick panel. I bought enough to experiment with. Would you go with the Gladiator stuff, which perfectly matches the Gladiator boxes, or with highly polished metal tread plate?

09-15-11_Gladiator_Boxes-ab-2.jpg


The kick panel above is just propped against the wall. I bought the wrong trim so the material is actually in upside down. If I go with this idea, I'll buy the correct trim. (I got male connector trim; I should have bought female connector trim.)

--Bill
 

slickgt1

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Is it just me that can't see the pics? I see a few in the first post, but nothing new.
 

Dude

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Seal Killer
I would go with highly polished tread plate, but that's just me.
It would give a high light and contrast to the gray walls and floor.

The Dude Abides
 

slickgt1

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I think kick panels that are same material as the cabinet faces always look the best. When you switch the material and design, it doesn't seem to flow with anything else. That right there looks great, and works like base board. Plus you can trim it to fit the vertical of the steps as well. I think it will look nice.
 
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seal killer

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Kansas City
slickgt1 and All--

slickgt1, I decided to use the Gladiator flooring, shown above (and as you suggested), for the kick panel. A bunch of it should show up in a big brown truck in a few days. I'll install it one row high around the entire periphery. Behind the lathe and mill it will be four feet high and also serve as a splash panel.

All, I used Liquid Nails Project on a test piece on the short wall next to the garage door. It's solid.

The epoxy cured for five and a half days. Today, the Jeep and the Sportster are in the garage. (SWMBO is very happy. This is good.) Tomorrow the mill goes back in. (Currently, it's blocking my Crossfire, which has had to live outside for all this time. :()

--Bill

09-19-11_Sportster-ad-2.jpg
 
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seal killer

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Kansas City
Jim--
i think you're going to need a bigger garage
Very good point. It is THE reason I remodeled. My plan is to free up valuable floor space by shifting storage to the walls. If my storage requirements improve by 25% in so doing, I will be happy.

Another thing that will help is the fact that I will only move stuff back into garage storage if I really need it. I have a lot of machine tools that were more "on display" than were used. Only the cutters and tool bit holders used on a regular basis will return to the garage.

This all sounds good . . . I hope it works! :)

--Bill
 

Foxxtrot

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Huntersville, NC
Looks really good! I like the gladiator flooring as kick panel as well. It ties in better than adding another dimension with a different material.
 

machine_punk

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May 14, 2011
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Napa Valley, California
I think using the Gladiator treadplate was the right answer, since your cabinets are Gladiator. The shiny metal treadplate would look great, but then you'd have two different treadplate styles in your garage.

Look great! I'm pleased to see you do something a little different with the vertical red stripe. Also pleased to hear that you are being very careful about what you put back in the garage. A remodel of this type is the perfect time to make some decisions about what you really use your garage shop for. (And I have a really big, white van...I'd be happy to drive by and pick up anything equipment you are not planning to put back in that gorgeous garage;)
 
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seal killer

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Aug 30, 2011
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Kansas City
All--

Here is the first wall with the Gladiator flooring installed as a kick panel. I will use the flooring on the other walls and raise it to four feet behind the lathe and on three sides of the mill, which sits in a six foot wide recess in the wall opposite the one pictured below. (Pictures of that, later.)

--Bill
 

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slickgt1

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Looks great. I like the black line above it too. Makes a good looking outline just like the cabinets. Keep up with the pics.
 

Briggs

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Charlotte, NC
So far your attention to detail is superb. I like how the red strip ends at the top of the cabinets. The gladiator kick panel is a killer idea. The flooring turned out really good too.
 
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seal killer

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All--

Do these projects ever really get finished? :)

The lathe will go on the back wall. I will install more kick/splash panel behind the lathe, as I have done with the mill, seen below. More cabinets will hang on the wall with the Gladiator GearWall/GearTrack assemblies. (In that area where the ladder is hanging.) Plus, after the lathe is in place I will install more cabinets above-left and above-right of it along with Gladiator shelving above the lathe. I have yet to install two pieces of outside corner trim at a couple of places around the mill.

But, it is time to invite some friends over for an Open Garage! Y'all come!

--Bill
 

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Wingnut65

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That place looks great, Bill. I really wish I could have started with a clean slate as you did. :thumbup: Like Briggs said, that red line alignment is nice.

But, if you are going to hit the man door with paint, those GearWall panels should probably be painted as well. I know it is plastic, but they have paint for plastic now that could be painted first as a primer, then hit it with the wall colors. Just a thought...
 
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seal killer

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Joined
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Messages
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Kansas City
All--

Although I will add a lathe and some more cabinets along the back wall, the project is now pretty much complete. I learned a LOT by lurking on this forum and reading what all the smart guys did. Thanks!

Finally, I really like the Gladiator product line.

--Bill
 

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slickgt1

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ahahaha, looking great. Nice to lay on a clean floor for that pic, no?
 

slickgt1

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Looking good. Go outside the main door, and shoot some out-looking-in pics. To get the whole view. I can't wait to see it set up as fully functional. Looks bare without the tools in place.
 

jamesemery728

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It's too clean, it makes me nervous. Just kidding, looks great. Keep the pics coming as you fill it up.
 

whatuusay1

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106
Bill - The place is looking great! I was looking over your floor prep and install pics and I'm like..hey thats Jim! Jim just did my floors last week as well - how awesome is that, what a small world. I was really happy with my floors as well.

I'm over in Lenexa btw (just off Prairie Star PKWY). I have a thread over here if you want to check it out --> http://www.garagejournal.com/forum/showthread.php?t=121344
 
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seal killer

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Kansas City
All--

The lathe is finally in place!

A little more cabinetry will be installed: 30" units hanging to the left and right of the lathe and probably another 7-drawer roll-away to the left of the lathe. I'll post pictures when they are in.

--Bill
 

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