Hi everybody. I'm new to the GJ, and this is my first post. I just finished building a new 28' X 24' garage. The outside is done for now, and I'm working inside on wiring, insulation, and drywall over the winter. I plan on installing a gas heater next year, and I've been reading the GJ as part of my research. This discussion about separated combustion and flamable materials reminds me of a true story The story probably sounds a little dramatic, but it is completely true.
My brother-in-law was working as a mechanic in a local auto repair shop with 3 or 4 bays a few years ago. He had to drop a fuel tank from a car - don't remember why. As part of prepping the car he had it on a lift and was draining the fuel into a drain pan. It was the type you typically drain oil into: bowl on top that adjusts up and down and has a big can on the bottom. Before he could finish draining it there was a huge whooshing explosion, and the entire shop erupted into a ball of flames. Everybody ran out immediately, and nobody was hurt. But the shop literally burnt to the ground in minutes. The fire was so intense the the mechanics ran out without their tools. Their toolboxes were all destroyed. And, while some of what was in them was salvageable, much was destroyed. Those of us who have made our living with our tools can appreciate how devastating this was.
This was a front page story in the local newspaper for a few days. He was really villianized in the local press for a few days. They basically suggested his negligence somehow caused the fire .
A formal investigation determined the fire was caused when the vapors from the draining gasoline, which I assume were pooling near the floor, were drawn through a vent in the lower part of a door for the room/closet where the building's gas hot water heater was located. The burner or pilot light ignited the vapors. He did nothing wrong. As I understand it, the room should have been sealed, and the venting should have been done to the outside. He was new there and didn't even know the boiler was behind the door.
I guess my point in relating this story is the potential for fire is pretty significant if you are working with flamable or combustible materials. In his case all the variables (i.e., the boiler was on the floor, it was in very close proximity to where he was working, and there was likely a very significant of gasoline vapors) worked against him. You may not have the same combination or magnitude of risks. But, it can happen. I plan on installing heat in my new garage next year. I think it will be worth the extra expense to get sealed combustion for the added safety value alone. The efficiency of not drawing cold air into the garage to displace the air venting out through the flue when not using sealed combustion seems like an economic bonus on top of the additional safety.
Rob