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Sheet metal screws

dan1552

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Jul 19, 2009
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73
Why do sheetmetal screws have slotted heads?
I seem to loose blood every time i use a screwdriver on one of these
 

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tpolley

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Dec 26, 2008
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kansas city
Why do sheetmetal screws have slotted heads?
I seem to loose blood every time i use a screwdriver on one of these

i can't figure out why we still manufacture slotted screws at all. they've been out dated since the advent of power tools. they're as worthless as t**s on a boar hog. i'm done with phillips screws, too. they cam out too easy. as soon as i use up my last box of phillips wood screws i'm buying all torx head bits when i can. if torx isn't avalible i'll buy hex head and use a nut driver.
 

Diablo

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Jun 14, 2009
Messages
96
Im an electrician, us electricians in canada swear by the #2 robertson. All of our connectors fittings devices have a square drive. Everyonce and a while we will get a box from the states of phillips or even worse yet slotted, they quickly make there way back to the wholesaler or the trash can.
 

mrb

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Dec 31, 2008
Messages
3,734
One thing phillips has going for it, is you can take a phillips screw that has gotten full of paint and **** and still get it out. When a robertson or torx gets full of paint its much more difficult
 

fireguy

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May 25, 2008
Messages
530
Canada has the answer. Square drive. Why the US hasn't been using them more is still a mystery to me.

FastenAll.com then Robertson screws

If I was in the office, I could tell you the name of the best drivers for the Robertson screws. Fegleys, Fhegleys, something like that. I am sure others here purchase screws from them and can post the name.
 
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fordracing200

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Apr 17, 2009
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629
I hate those slotted screws, I'm going to kick whoever designed them right in the sack! I use a socket and the 3/8 or 1/4 socket driver on my 1/4" 19.2 cman impact
 

superautobacs

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Oct 31, 2008
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Vancouver, BC
Apparently, square drive tips can have a different profile than a true Robertson tip. The genuine Robertson tip is black and the tip and blade is comprised of two peices; not one. And, like someone mentioned it already, the Robertson tip has a tapered profile.

I hate those slotted screws, I'm going to kick whoever designed them right in the sack! ...

You'd probably have to go back a few centuries to accomplish that. :lol_hitti
 

malibu101

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Walnutport PA
I thought the point of Philips is that it will cam out when too much torque is applied.

That might not be a bad idea to keep gorillas from tightening screws.
When it comes to removing screws-I want to apply as much torque as a gorilla without stripping anything.
Sounds like Mr. Phillips only thought of 50% of useing a screw.
 

tpolley

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:+1:
That might not be a bad idea to keep gorillas from tightening screws.
When it comes to removing screws-I want to apply as much torque as a gorilla without stripping anything.
Sounds like Mr. Phillips only thought of 50% of useing a screw.

95% of modern motorized drivers (with the exception of impact drivers) have adjustible torque settings. there isn't much need any more for a fastener to cam out when too much torque is applied.
 

speed bump

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May 28, 2008
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I always use a nut driver on those but hey some people are weird and like using screwdrivers.

Since robertson came up I will ask have you ever had to take one out at a weird angle? I had to once and it was enough for me to be fairly particular about using them if access is ever an issue. With philips you can take them out at an angle though.
 

A_Pmech

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May 8, 2007
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8,002
Location
IL
Machine screws originally had slotted heads due to practicality of manufacturing. Back in the early days, high-speed cold headers were years in the future. As a consequence, the drive recess of each screw had to be machined. The most practical driving recess was the slot, made with a slotting saw:

slotting1.jpg


slotting2.jpg


Those cheap sheet metal screws with the hex OD aren't meant to be driven with a screwdriver, even though the have a poor excuse for a slot.

Properly made slotted screws are a joy to use, I think. They have a nice look, too.

Modern screws are headed either hot or cold, just like bolts. Essentially, drawn wire enters the machine and is gripped by what will become the threaded portion of the screw. The heading die hits the protruding end of the wire and flows into the shape. The entire heading operation only takes a few 100ths of a second. After heading, the wire advances a set amount, equal to the length of the screw, and the screw blank is clipped off in preparation of heading the next screw.

Because modern screws are headed with a die, almost any shape that has form relief can be imparted on the head of the screw. It also means that modern slotted screws require the slot to have relief, to allow the die to be withdrawn from the newly formed head. This means the driver to mate with the slot must also be tapered.

Proper slotted screws are machined and the slot doesn't have a tapered side. Proper slotted screwdrivers have a blade of uniform thickness, which will NOT cam out of the slot. :thumbup:
 

tatra

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Dec 2, 2007
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pirate contest city
there isn't much need any more for a fastener to cam out when too much torque is applied.

when i was applying strapping to old fir 2x4, i was using robertson screws and they would cam out if they hit a knot........switched to spax i think they are called, torx drive, no cam out and hardly any effort to drive in..........phillips and roberstson are ok in my book but torx is far superior.............and pozi-drive is definetly better than phillips, if you have the correct driver and don't substitute a phillps......
 
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