Like my story above, don't discount the 110v machines to much. I could have taken it even a step further and pre heated the metal before welding it with my 110 Hobart. It's all about melting the steel together and "filling" the loss of material with another material. That's all welding is. With patients and preparation, a 110v can do a lot more than you think. The down side is, it takes longer to do the same job as you can do with a bigger machine.
I worked on a 50 story building years back while they were still swinging steel. The I-beam columns were 2 1/2" thick and were welded together. A welder would sit on a bucket all day with a box full of rods and weld away while a rose bud torch was blowing on the back side of it the whole time keeping it red hot. What a crappy job to have to do every day.
This is an effective way to get 100% penetration on 1/2" steel plate using a 110v 130-150A welder.
Thanks for sharing this info.
No worries on it killing someone as I'm not gonna take it down the road until the weld is absolutely done right and if I can't get the weld done right I'll get A hole saw and another ball, drill a hole and bolt the ball on before it ever leaves my yard or our private road.
I mainly needed to fab this up so I could move the trailer to another spot in my yard so I could move another vehicle that the trailer was in the way of getting the vehicle out and I didn't have A gooseneck hitch yet which I had planned to get anyway.
And I didn't have a hole saw at the moment that would drill a hole big enough for the ball shank
I just didn't have the money at the moment to buy a factory hitch. I NEVER would risk lives over saving money.
When I get ready to take it down the highway or down the street it's gonna get a factory gooseneck hitch to pull the thing.
But then again if I bolt the ball on it should be good to go.
I actually backed the darn thing into a tree today when I was slipping on the slick ground and it held so far. And that was a hard hit that dented the bumper on the fifth wheel trailer.
I inspected the weld after that hit and I didn't see any cracks yet.
I guess I could continuously ram it into that tree to see if it breaks. lol
But I'm still gonna go over those bad looking welds and fix them before pulling it down the road and once again if I still can't get the welds done right I'm gonna drill the hole and bolt another ball on before it ever goes down a public road where lives are at stake.
Actually there's a better weld underneath all those other passes. It did indeed penetrate on the first pass all the way around.
It was just the other passes that turned out bad as I turned the amps down which I probably shouldn't have done.
Chad
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