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Smoker cart

MushCreek

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Joined
Jan 14, 2015
Messages
9,763
Location
Upstate South Carolina
I built my drum smoker 7 years ago, but finally got around to making a cart for it. Being stainless steel , the drum is heavy, and I got tired of lugging it in and out of the garage, so I slapped together a cart made out of 1/2" black pipe and aluminum tread plate. A couple of Harbor Freight wheels, and it's good to go. When the weather warms up, I'll clean it up and paint it.



Gratuitous 'money shot':

 
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zak77

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Joined
Sep 18, 2014
Messages
1,353
Location
Monson, MA
I hear ya on the dragging it out then dragging it back in. I still fight my WSM but after a few months of having a do that with the grill, i had enough. That and i was afraid the wimpy aluminum legs were going to collapse under the weight of the cast iron grates and the pizza oven, granted both arent used at the same time but the pizza oven is kinda heavy with the stone. I made "stands" for my weber gas grills out of wood but wanted something in metal so this is what i came up with. I wanted everything to fit on this so all i'd have to do is roll it out, use it then roll it back in the garage.

As you can see it has a 22" weber grill that has a pizza oven ring, cast iron grates, a rotisserie ring, charcoal starter(side burner off a grill) and places to keep everything i need. It works great!!

grill_zpsb4c07a77.jpg
 
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MushCreek

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Joined
Jan 14, 2015
Messages
9,763
Location
Upstate South Carolina
As I said, I built it 7 years ago, and use it regularly. It is a flawless smoker, running at exactly 225 for hours. My record was when I did a brisket that took 21 hours, and it still had a little charcoal left. All of my big cuts of meat go on there.

I've made a number of them for friends. I make the fire basket so that it can be lifted up and set on the lower set of grate mounts (U-bolts). That way, it can be used as a regular old grill when I want. Really handy when I slow smoke a prime rib, then do a reverse sear at the end.
 
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crab

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Joined
Jan 8, 2015
Messages
940
Didn't know a stainless drum was available. Where did you get the drum and the lid ? Slick setup !
 
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MushCreek

Well-known member
Joined
Jan 14, 2015
Messages
9,763
Location
Upstate South Carolina
SS drums are available, but expensive new ($600-$800) and rare used. I got lucky and found a few. They turn up on ebay, but the shipping will kill ya unless you're close by. I've built about 6 of these, and have tried various changes. The tough part is finding a lid, or making one fit. My lid is SS, made by a company called Arctic, that seems to have gone out of business. A Weber 22-1/2 lid sort of fits. I added a strip of SS around the inside of mine, and the lid fits good. The whole theory to these smokers is that they be air tight except for planned vents. If the lid leaks a lot, you won't be able to control the temperature. Here's some pics:

On this one, I used a huge SS bowl for a lid. When I cut the top out of the drum, I left a 1/4" ledge for it to sit on.



I use U-bolts to hold the grates up. Grates are from a 22-1/2" Weber. I made a drilling fixture to drill the holes for the U-bolts. Notice two sets of U-bolts.





I drill three holes about 3" up from the bottom, using a step drill. These each get a 3/4" pipe ******, held in with conduit lock nuts. Each ****** gets a pipe cap to close them off as needed.



I make the fire basket out of #9 expanded plate, and the bottom is a charcoal grate from a Weber 22-1/2". You can also make the bottom grate out of expanded plate. I bend a handle out of 5/16 steel rod. I also add three legs that line up with the U-bolts. That way, I can put the fire basket on the lower set of U-bolts when I want to do direct grilling. For smoking, the fire basket just sits in the bottom of the drum.



As I said, this lid is a SS 30 qt. bowl. I make up a handle, and I made these SS copies of a Weber smoke vent so you can shut it down when done. I should have made a bunch of them, as they are all used up now.





That's the 'Cliff Notes' of building a UDS. There's tons of stuff on-line of you search. Regular drums work just as well, especially if you can store it inside so it doesn't rust out. Find a used Weber grill on craigslist for the lid and grates. I have two cooking grates, and have used them both at the same time. When I smoke a turkey, I put a water pan on the lower grate and collect the drippings to make gravy. I smoke pork and beef at 225, which is one bottom vent open, and poultry at 350, which is two vents open.
 

zak77

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Joined
Sep 18, 2014
Messages
1,353
Location
Monson, MA
I would like details on the pizza oven ring conversion of the Weber grille.

It's part of a 55 gallon drum i acquired that i used to make an extension for my WSM, the pizza oven ring and the rotisserie ring. Unfortunately the drum was a little too wide so i had to cut out a section and welded it back together. I then got a rectangular pizza stone that's removable. All i did was weld 2 round bars across the bottom and stone sits on those. I cut out the door and put a hinge on it with a latch on the other end. I found that it needed a "roof" in it to keep the heat close to the pizza so i had the left over bottom of the drum i cut up so i cut it down to size and welded it in place leaving an approximate opening of about 1"x5" at the front. If you want more pics let me know.
 
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