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Snap-On Ratchet Handle Swaps (Hard Handles)

designer485

Well-known member
Joined
Jan 12, 2010
Messages
547
Location
Orange County, CA
After seeing a few posts here on Garage Journal swapping a ratchets with the standard hard handles or comfort grip handles for larger screwdriver handles, I ordered a few handles.

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The first conversion is a Snap-On FHLFD80A with the stock red handle.

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I ordered a SDD6A2PB (PB for Pearl Blue).

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The handle needs to be drilled out in 2 stages.

First, the depth needs to be increased to accommodate the full tang of the ratchet (1/4" bit) and second, the tang has a step in it so a short section will need to be drilled out larger (3/8" bit).


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After it is drilled, knock it on with a dead blow. Be sure to line up the handle square with the head of the ratchet. All in all, very easy. This handle feels much better than the stock size handle. It really is how this ratchet should come from the factory.

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The only thing i will do differently in the future is chamfer the top edge of the hard handle so that it fully seats a bit better on the ratchet.




The second was converting a SHL936A with a destroyed comfort grip over to a hard handle.

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I ordered a SDD8A2DP (DP for dark purple)

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To remove the handle, soak it in boiling water for about 2 minutes, grab it with a towel and pull/twist it off.

The tang on the 936 is straight with some groves cut into the bottom 1.25" (or so).

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This required an extra long 7/16 drill bit to bore out the hard handle. The tang is roughly 4.75" long and the handle is a bit over 5.25"

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Just like the last one, knock the handle on with a dead blow after lining everything up. I would have liked the 936 to have the small tabs on the tang, but once everything is was on, I think it will be fine.

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Overall, I am pumped how these turned out. The larger handles feel great and is definitely worth the time and effort to swap them. Bonus that my hard handle ratchets are in BMW motorsport colors.

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GrayEngineer

Well-known member
Joined
Nov 22, 2018
Messages
60
Location
SE Idaho
Nice work! Did you recently buy the Pearl blue handle? I wasn't able to find the handle on SO's website, so I'm not sure if it's currently available.
 

Oil leak

Well-known member
Joined
Jan 31, 2020
Messages
108
Location
Home
Great work. I like the hard handles better than the comfort grip because I work in a lot of hydraulic oil that degrades the handle.
 

lugnut71

Well-known member
Joined
Feb 14, 2013
Messages
1,898
Location
Wyoming
For the 3/8 ratchet , for the same size as the op, just order a sdd6 screwdriver and have your dealer take the shank back
 
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WES51

Well-known member
Joined
Jul 10, 2019
Messages
52
Location
California
Well done and looks great, however, the part number that is on the handle remains of the corresponding screw driver, that this handle actually belongs to.
 

xj31

Well-known member
Joined
May 6, 2011
Messages
290
Those look great. I did that on a few of my ratchets a few years ago but I couldn't get used to the handles being bigger so I switched them back
 
OP
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designer485

Well-known member
Joined
Jan 12, 2010
Messages
547
Location
Orange County, CA
Those look great. I did that on a few of my ratchets a few years ago but I couldn't get used to the handles being bigger so I switched them back


Right on. I always thought the balance was off on the standard 3/8 long hard handle. This large size seems to balance much better in the hand. It's nice we have options!
 

1320

Well-known member
Joined
Jan 3, 2018
Messages
902
Location
Arizona
Those turned out very nice. I've always thought the Snap-on ratchet hard handles should be about one size bigger for each drive size.
 
OP
D

designer485

Well-known member
Joined
Jan 12, 2010
Messages
547
Location
Orange County, CA
Those look great, the proportions are much better.
I would have used the same color handles, though. But that's just me...LOL

I went back and forth about matching the handles...but that would have put me down another rabbit hole though. I liked the idea of having each drive size a different color to make them easy to identify.
 
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