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So I'm finally building a workshop :)

mr_magicfingers

Well-known member
Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
Hi all,

been a long time occasional lurker on her, usually when I'm on odd shifts and find myself at a loose end, I'll come on here and look at the amazing shops and garages everyone has. I've never had a shop of my own, though I did have a 2 car garage for 4 years which I used to do some carpentry and basic spannering. other than that I've been without a place to work for many years, usually service the bikes on the street or a driveway.

Well, last year, my girlfriend and I bought a little farm in Devon, England, with a plan to get out of our crazy jobs and find a quieter way of life. We have a plan to turn the farm into a small camp site and have our own little homestead.

One of the things I loved about the place was that it had a big old workshop, which had once been a cow shed. I looked at it and thought 'if I pour a concrete floor, throw some insulation on the walls and sheetrock it, I could be happy in here'. Of course, then my girlfriend said 'what about MY workshop' as her hobby is making hats and painting, so suddenly it needed to be bigger to become 2 workshops and had to be more comfortable for the colder months.

After a few weeks of thinking, planning and long conversations, we realised that trying to turn the old workshop into a new workshop was just going to be a kludge. What we should do is tear it down and start from scratch, building the workshops that would be our happy spaces for the next couple of decades that we plan to be here. We got together with an architect, looks at the rules for building something new, considered our plot and came up with something that would work for us both.

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The walls will be blockwork with insulation between the two layers, insulated metal roof, and large aluminium windows. The garage door is sized to let me drive the tractor inside and close the door after it, so I can work inside on just about any piece of equipment we have.

There's two workshops, one for each of us, hers is for painting and millinery crafts, mine will be a general purpose woodshop/workshop. There's a garage/mechanic workshop for working on bikes, teaching myself to weld etc and a store room full of shelving for all the things there's no room for in the house but we want safely stored, like sports gear etc.

Things not on the plan:

In the garage, above the garage door height, between the two walls, there will be a steel I beam, rated for 2 tonnes, on which will be a roller and hoist.

The garage will have a reinforced concrete floor.

The two workshops and the store room will have concrete floors with insulated screed and underfloor heating. The workshops will be heated in the winter, the store will have a thermostat so that it's only heated enough for frost prevention. Decided not to put underfloor in the garage as screed isn't strong enough, but it will eventually have the big woodburner currently in the living room of the house when the house is renovated. Yes, we're building the workshops before we renovate the house :)

The electrical supply will come into the dry store when it's upgraded by the power company, there will also, eventually be solar pv on the roof of the workshop too.

We're part way through the build now, so I'll update this thread with pictures of progress shortly. Feel free to ask questions or comment on what/how we're doing this.

J.
 
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mr_magicfingers

Well-known member
Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
Some pictures.

This is the old workshop

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and at the back is the carport and old dry store that we thought we might originally enclose and extend

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This was the inside, the day we viewed the place, full of their stuff but shortly to be full of ours. You can see the old cobbled floor of the cow byre with concrete patching that the post and beam was built over when the old walls were pulled down years ago.

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No, the MG didn't come with the house unfortunately.
 
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mr_magicfingers

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Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
Demolition day, at last. First thing to go were the walls of the store room.

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Then the roof over that and the carport.

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Then the walls and roof of the workshop

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The materials were saved as much as possible to be used for other projects, there's some great lumber and panelling which will be used later.

Then it was down to ground level.

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The view you see here is the view as it will be from my girlfriend's side of the studio, looking out across the fields to Exmoor. She'll be painting that view a fair amount I expect.
 
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mr_magicfingers

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Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
And the build starts at last. Foundations dug and concrete in.

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Then the blockwork starts.

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This is how it was last time I was home. I've not been doing the building myself, I've been away working most of the summer, not been home for a month and won't be home for another month. It's one of the sad aspects of this, I'd thought of building it myself but the honest reality is that I'm not a builder and, while I can learn, I'm of more use going out and earning money to pay a builder to do it than I would be building myself, at least if I want to see it finished in the next few months.

Some of the materials have already been put to good use. We felled a lot of overhanging trees this year to be able to clear the ditches round the field that hadn't been touched in decades. Part of my work over the next year when I'm not away is going to be processing it all for firewood. First though, I needed somewhere to put it so some of the shed was turned into this, apart from the uprights which we had to buy.

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and this is what will eventually go in it.

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mr_magicfingers

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Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
More pictures as I get them, my girlfriend's home this weekend so will see if she can take some new ones, not too much done in the past couple of weeks but I'll be home in a month and hopefully more will have happened by then.

Yeah, the location's pretty sweet, I've sat and looked at that view for hours sometimes. After years of working and living around the world, this is where I'm settling for a good long while, it's a 20 year plan.
 
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LXCam

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Apr 23, 2013
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19,109
Location
AZ
What?!, no progress in 2.5yrs? :)


And that view is gorgeous. Hopefully you were able to get it finished up.
 
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mr_magicfingers

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Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
Hi all,

wow, how did 2.5 years go past with no posts. Well, most of that time I've been away working. There were some problems with the build while I was away. Turns out our builders did part of the foundations in the wrong place (wall 2' off line) and one of the foundation walls wasn't even level. At that point, the builders were let go.

Since then, sorting the house took priority as we discovered just how much needed doing to it along with trying to turn our farm into a glamping (glamorous camping) site. In the end, we had the foundation wall brought up to level and then filled the inside in and planted wildflowers. At some point, when money becomes available, we'll build the workshop but it's a few years away now.

In the meantime, we turned 2 spare bedrooms into an office and workroom for my girlfriend (now wife :bounce: ) and built a workshop space in the back of a tin barn we have. We studded the space with 2x4, insulated with 4" of celotex insulation, boarded with 3/8 plywood, had it wired for power and lights and I installed an old woodburner that we found in the back of the barn and which I stripped and repainted.

The concrete floor slopes across the room about 5" so in a few weeks everything is coming out and I'm putting concrete in to level it. With the stove going it's a comfy place to spend a day, I just need to put a few more lights in as the two big fittings aren't really enough.

I built basic shelves, workbench, sink unit etc and a stand for a lathe/multi-machine that was given to me by a friend when her father passed away. I plan to build some more over the summer as I'm going to be home most of the time now. Need to buy more tools.

My wife approves of buying tools to make things as opposed to spending the money on just buying the things. I've just started down the slippery slope of Festool purchases after we decided that we'd rather spend the money buying tools for me to build a wall of shelves and cupboards for the living room rather than paying someone to build them.

Oh and the blank lines on the wall are where we taped the seams of the ply before painting the room but the paint made the tape come unstuck. I need to repaint at some point.

Photos, as we all like photos, of the space.

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E12-535iTurbo

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Feb 27, 2014
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492
Location
The Netherlands
Good to catch up. Live's not always like we plan it to be :). But it sounds you got the priorities straight and are patient about the garage.

The pics don't show though.
 
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mr_magicfingers

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Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
Hmm, that's odd, the pics are showing in mine. They're in a public dropbox folder, I'll take a look at what's causing it.
 

matt_i

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Mar 14, 2008
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Location
SE Michigan
I have the same issue, can't open the pics in a separate window and they don't show embedded in your last post...the other pictures in the previous part of the thread are working just fine.
 
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mr_magicfingers

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Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
The original pictures in the thread are hosted on photobucket, but lately that's been unreliable so I'm trying with dropbox.
 

madoc1

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Joined
Dec 11, 2012
Messages
1,242
Location
spicewood, tx
looking nice. any more pics of the outside area-like your tin shed/shop and any glamping areas. thx

jim
 
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mr_magicfingers

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Joined
Apr 22, 2013
Messages
70
Location
Devon, UK
We're still building the decks for the glamping area and, because of the rain recently and the diggers on site, those fields are a bit of a mess, I'll add photos in a few weeks when it's finished and a bit less muddy.

Meanwhile, this is the view from the car park, house is down to the left, main barn and tin barn to the right.

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Closer view of the tin barn and the area I store all the spare building materials.

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and the inside of the tin barn where you can see the door through to the workshop at the back. It's a bit of a mess as we've been storing stuff in there for the past few months as we renovate the cottage. Took the walls back to bare stone, replastered with lime, rewired, new floor in one room and in the process of putting down new wooden floors throughout. Be nice to get the furniture back in soon.

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