First, let me say that I really like your toolbox. I looked at all of your pictures because the size of the box seems just about perfect to me. When I saw the white and yellow feeler gauges in the plastic bag, I wondered if you worked on bikes because I have feelers that look exactly like that for BMWs - 2 of each size come in really handy when working on the 4 valve heads.
Suggestions:
1) Your top 'shelf' is great - probably the most used stuff goes there (at least that is what I would use the most on bikes). The next drawer looks like it contains rarely used wrenches. What if you filled that drawer with the tools that are used almost as much as the stuff in the top? For me that would be needle nose pliers, 12oz ball pein, pin drifts, a few screwdrivers (P2, small blade, all of the stuff for carb adjustment - but I work on old stuff, too), whatever you use. I bet there would be days that you could work just out of the top and that drawer.
2) Can you remove the socket rails from their mounts? I find that I really like having a full rail of 1/4" sockets and a rail of hex (allen) sockets that I take to the bike. Saves a few trips to the box.
And some tool suggestions/questions:
3) Do you have one of those 'handi-cut' tools? I'm not really sure what they are called - I've picked up the one from sears that uses carpet knife blades - but I find it is great for cutting fuel line and such.
4) Ratcheting box end wrenches? I find they are kind of handy.
5) Do you use a Mity-vac or something similar?
Please don't take my comments as criticism - obviously your approach has been working for you. I'm also trying to learn how to make my setup more efficient and this site and posts like yours are great teachers.
Yes! Probably 80% of the work I do is on BMW's. Two of those are great for the oil heads and up. I've had the same set for almost three years and they still haven't failed me. I might mic them again soon to make sure they haven't gotten worn down past spec.
Yeah I did think of doing that. What I actually want to do eventually is set those other common items on the wall next to my lift. That way I don't even have to open any drawers. I use to use the top shelf for paper work and my organizers. Once I moved all my most used tools up there I couldn't believe how much faster I got.
Those sockets are on about 10" by 8" trays that lift up together. So yes they could be moved out of the box if I wanted to.
I don't have one of those tools but I know what you are talking about. I have thought about getting one before for those reasons. Cutting fuel hose or radiator hose with a nice even cut.
Those stubby wrenches with the wire that are closest to the camera in the picture are ratcheting. I do like them but if I was going to buy new ones I would get reversible. I got caught off guard one time and backed the wrench up in between a bolt and a frame. I had to cut the bolt to get the wrench off

. Only made that mistake once though
I have a hand pump mityvac but I never use it. I have a small vacula air brake bleeder that does regular and reverse bleeding. The mityvac works great but its a little to slow for me to use at work.
No worries I find it all very useful info. Judging by your username I assume you are a big BMW guy. If you ever have any questions let me know, I've been working on them for a pretty good amount now
