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Spark Plug Boot Removal?

BQuicksilver

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Aug 25, 2006
Messages
560
What tools do you guys have for these? 90% of the time I can get them by hand, but the ones I can't are a nightmare. I have a pair of "plug wire removal pliers" that are cheap/flimsy and really just damage the wire. Is there a better option?
 
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tcsalvage

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May 5, 2011
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brogue, pa
if they are old and stuck on tight all the removal tools in the world won't get them off. i have good luck with 45 degree needle nose pliers if i can't get in with one of the pullers. grip the wire through the boot on to the plug connector. when you install ANY plug wire put some dielectric grease on them so they won't stick the next time you take them off.
 
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BQuicksilver

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Aug 25, 2006
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Usually it's some neighbor's car that hasn't seen plugs since 1998 that gets me.
 

Old Donn

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Apr 26, 2009
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Michigan
9 times out of 10, you're gonna trash any wire you need pliers for. Have a new set of wires at the ready.
 

outcast

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Aug 4, 2011
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9 times out of 10, you're gonna trash any wire you need pliers for. Have a new set of wires at the ready.

my boss would kill me, if i did this.

get a good set of boot pulling pliers. there IS a difference.
 

Jeeper

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Dec 25, 2006
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Location
Round Rock, TX
I use a pick with a right angle at the tip. It destroys the wires but I am usually replacing them anyways.
 

GirlnAgarage

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Jan 21, 2011
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4,668
Location
Texas
What tools do you guys have for these? 90% of the time I can get them by hand, but the ones I can't are a nightmare. I have a pair of "plug wire removal pliers" that are cheap/flimsy and really just damage the wire. Is there a better option?

I use a boot puller

91081575_R_151bbea2.jpg
 

theoldwizard1

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Feb 22, 2011
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Location
SE MI
when you install ANY plug wire put some dielectric grease on them so they won't stick the next time you take them off.
+1 !

Sometimes the grease will make "too goof" of a seal between the boot and the plug trapping air under the boot. "Burp" this air out or it might push the boot off !
 

shampoop

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Jul 12, 2009
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Location
SW Washington
http://www.tooltopia.com/lisle-52990.aspx

they make specific tools for this. i use this. if they are old when you grab it give it a couple twist that helps break apart any vulcanization that might of occured.

I have those, and something similar from blue point but at a 45 degree angle. I've really not satisfied with either of them. I hate trying to remove ****** old plug wires. the screwdriver style one pictured earlier looks pretty cool.
 
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DrkMtnDew

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Sep 24, 2010
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1,465
go to HF. buy the 3 pack of hose puller pliers and a can of the rubber grip dip. dip the jaws of the largest pair a couple of times allowing time to dry in between coats. work very well on every plug i've had come in.
 

shampoop

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Jul 12, 2009
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SW Washington
go to HF. buy the 3 pack of hose puller pliers and a can of the rubber grip dip. dip the jaws of the largest pair a couple of times allowing time to dry in between coats. work very well on every plug i've had come in.

Sounds like it would work great. My holy grail would be a tool that would work on the firewall side of transverse v6 engines. Especially those in minivans.
 

Gary S

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Dec 27, 2008
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Location
Bismarck, ND
9 times out of 10, you're gonna trash any wire you need pliers for. Have a new set of wires at the ready.

RIGHT answer.
If you have trouble removing the wires, just yank them off with your hands or a pliers. Any spark wire that is difficult to remove needs to be replaced anyway, so why spend money on tools you have no need for?
New wires are cheaper than tools, and they fix the problem for years.
 

DrkMtnDew

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Sep 24, 2010
Messages
1,465
New wires are cheaper than tools, and they fix the problem for years.

A cheap tool can be long paid off if you aren't having to replace every single problem wire that rolls through the door. besides sometime you just have to get a stuck boot off safely because the customer refuses to buy new wires.
 
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BQuicksilver

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Aug 25, 2006
Messages
560
RIGHT answer.
If you have trouble removing the wires, just yank them off with your hands or a pliers. Any spark wire that is difficult to remove needs to be replaced anyway, so why spend money on tools you have no need for?
New wires are cheaper than tools, and they fix the problem for years.

So just consider them all destroyed rather than make an effort to remove them properly? And tight wires most certainly don't need replaced just bc they were tight.
 

Outlawmws

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Aug 9, 2011
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The Badlands
RIGHT answer.
If you have trouble removing the wires, just yank them off with your hands or a pliers. Any spark wire that is difficult to remove needs to be replaced anyway, so why spend money on tools you have no need for?
New wires are cheaper than tools, and they fix the problem for years.

:wtf: :headscrat

I don't think so...
 

smogtech

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Joined
Jun 28, 2011
Messages
336
alot of spark plug wires can be saved if you just give them a twist before you attempt to pull them off. what happens over time is the heat creates vulcanization. which is the rubber adheres to the spark plug. if you give it a twist first it will break it. trust me wires can get stuck pretty fast. i was working on a 2000 regal gs i had just put wires on it and drove about 5 miles and needed to remove a few wires again and without the pliers that wasn't going to happen.

if you needed to replace every set of wires you pulled off at the job you would be unemployed very fast.
 

V70R

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Jul 17, 2011
Messages
347
Location
Portland, OR
For any vehicle with a deep well plugs I use these:

http://www.ecstuning.com/Volkswagen-Golf_III--VR6_12v/Engine/Tools/ES5422/

http://www.fourseasontuning.com/product.php?id=771&product_code=32Z

***** all you want about cost. Loose a plug wire in a deep well block and it never ends well.

For std. wires I use the Snap-On pullers.

You spent $40+ on a POS plastic wire puller that was stock on a MK3/B3/B4 Passat and Corrado hood props? Yikes. You can purchase the factory s.s. Hazet with grip handle tool for less then $40, and the more affordable SP Tools s.s. T-Handle version for $30.
 

Outlawmws

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Aug 9, 2011
Messages
39,160
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The Badlands
alot of spark plug wires can be saved if you just give them a twist before you attempt to pull them off. what happens over time is the heat creates vulcanization. which is the rubber adheres to the spark plug. if you give it a twist first it will break it. trust me wires can get stuck pretty fast. i was working on a 2000 regal gs i had just put wires on it and drove about 5 miles and needed to remove a few wires again and without the pliers that wasn't going to happen.

if you needed to replace every set of wires you pulled off at the job you would be unemployed very fast.

Not exactly. Rubber and silicone don't "vulcanize " to ceramic.

What you are getting is a vacuum seal, The heat expands the air in the spark plug grooves and it will leak past the "Seal' as in that direction it's a poor seal. (Think mason jar lids and their seal..) as it cools the air contracts and pulls the boot tight.

If you pull on the wire or boot, particularly from the rear, it also starts to stretch the boot lengthwise, and the seal and grip get tighter. (Think of the Chinese handcuffs you played with as a kid)

If you grip it near the bottom edge, or in the case of the hook tool GirlnAgarage posted, from the bottom edge, it tends to expand the boot and break the seal.

Dielectric grease helps for making the grip less secure, however it also makes the slight vacuum seal even better; but, I think making the grip less secure overshadows the vacuum. Use the grease.
 

VWandDodge

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Joined
May 20, 2011
Messages
951
RIGHT answer.
If you have trouble removing the wires, just yank them off with your hands or a pliers. Any spark wire that is difficult to remove needs to be replaced anyway, so why spend money on tools you have no need for?
New wires are cheaper than tools, and they fix the problem for years.

:wtf: :headscrat

I don't think so...

Agreed. Di-electric grease + the proper tools = money saved.
 

BigAl62

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Joined
Apr 18, 2011
Messages
2,286
Location
suburbs of Chicago
go to HF. buy the 3 pack of hose puller pliers and a can of the rubber grip dip. dip the jaws of the largest pair a couple of times allowing time to dry in between coats. work very well on every plug i've had come in.

This is what I use (but not from Harbor Fright!)
 

Quercus

Member
Joined
Mar 5, 2012
Messages
24
Bumping this thread! I got into my Suzuki Grand Vitara spark plugs for the first time yesterday, and struggled mightily with (and tore 2) of the plug boots. Ultimately twisting with 2 pairs of needlenose pliers busted them all loose. New parts are on the way, but I should have checked this thread first!
 

jethro29

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Joined
Apr 7, 2010
Messages
1,407
Location
central delaware
try spraying the spark plug boots with brake clean(on a cold engine only) first,then give them a twist and pull.it really does help a lot.
 
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