In no particular order:
- Latex is sprayable. But you need the right spray equipment (usually latex paint is rather high-viscosity and can
NOT usually be thinned 'infinitely') and technique/parameters.
See the FAQ section here about 'spraying latex paint'
http://www.fujispray.com/technical/
Or here
http://www.highlandwoodworking.com/sprayinglatexpaint.aspx
- Floetrol is 'nice', but even that is rather high viscosity for a 'little' spray gun. Floetrol is not actually a' thinner', but a "retarder" that slows down dry time and thus (may) give the paint film more time to level out or for you to apply it.
See here:
http://www.flood.com/pdf/Flood-Floetrol-Application-Guide.pdf
- an external-mix siphon-feed spray gun is a bit more difficult to dial in the parameters with. And might not even be able to 'properly' spray latex. What you have there is more like an airbrush, which are awesome tools
when used for the right application.
- dry and rough paint is not quite typical orange-peel, but is still not right or acceptable as a final paint film. And as you realize, will be a complete gloss mismatch when touched up with a brush.
http://www.fujispray.com/orange-peel-help/
- no, you can
NOT thin acrylic/latex paint with any liquid or in any viscosity proportions. Since I don't feel like typing out a long technical discussion about it, the short of it is if you just dump excess 'thinner' (and no, windshield washer fluid is
NOT an appropriate 'thinner' for acrylic/latex paint) you end up with a 'weak' paint film and adhesion or film-durability problems down the road.
(short technical diversion: alcohol is a liquid and sort-of 'thins' down acrylic/latex paint, but it also reacts with and/or destroys the resin part of the paint. So you end up with adhesion and/or film-durability problems down the road. And most windshield washer fluid is a mix of water, methyl alcohol, and surfactants (aka soap). Not what you really want to put into some paint that you want to actually 'work'. IMNSHO. )
See here about the FAQ of thinning with excess water:
http://www.sherwin-williams.com/pai...urces/faqs/interior-product-application-faqs/
Sometimes, you just need the 'right' tool for the job. It sounds like your little external-mix siphon-feed airbrush isn't really what you need for your 'job'.